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China high quality Ductile Cast Iron Cylinder with Gate/Globe/Control Valve CE/ISO9001/IP67 Rotary Turn Pneumatic/Hydraulic Scotch Yoke Type Pneumatic Actuator with Great quality

Product Description

Rotary Turn Pneumatic/Hydraulic Scotch Yoke Type Pneumatic Actuator

Features 

1. Versatility
2. Efficient
3. Safety
4. Corrosion Resistance
5. Highly Sealed
6. Long Service Life

Specifications
1). Hydraulic Actuator Oil Supply Pressure: Up to 1 Nm ( 11790261 bf-in )
4). Temperature Range:  
      Standard: -20°C ~ +80°C
      Low Temperature: -40 °C~ +80°C
      High Temperature: -20 °C~ +120°C
5). Type: Double Acting, Single Acting ( Spring Return ) 
6). Optional accessories: solenoid valves, limited switch, electric position
7). Lubrication: All the moving parts are coated with lubricants, extending their service life
 
Production Introduction
Scotch Yoke Heavy Duty Pneumatic Actuator
I. This series of pneumatic actuators apply replaceable bearings, highly efficient wear, corrosion-resistant coating system, and tension rod compressed spring. Modular design improves efficiency, reduces wear, and extends life. Available in the symmetric or canted yoke.
This series is available for rugged subsea service with diver or ROV intervention systems at virtually any water depth. These actuators are well suited for riser and other fail-safe applications.
These series actuators are uniquely constructed and have undergone a rigorous testing and qualification program to validate and document product performance for use within the containment and safety-related areas in nuclear service.
II. Available for operating temperature -40° C to + 66° C (-40° F to +150° F)
III. Operating pressures are pneumatic 3-14 bar (40-220 PSI), hydraulic to 345 bar (5, 000 PSI).
IV. Key Features
Pair with the ball, butterfly, plug valves, and other quarter-turn devices.
Certifications: ATEX. ABS, Atex Directive 94/9, PED 97/23/EC, IP66 / IP67M.
Torque/Thrust Range:
Double-acting models: 1420 678, 000 Nm (12, 581 6, 000, 000 lb-in).
Spring-return models: In excess of 339, 000 Nm (3, 000, 000 lb-in)

Company Profile

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Brand: KST/KT/OEM
Applicable Media: Water, Oil, Gas, Nitric Acid, Acetic Acid
Certification: CE/API/DNV/FDA/ISO9001-2008
Sample Testing: One Sample for free( Under $10), Freight Collect
Packing: Plastic Bag, Carton & Plywood Case/According to customers’ requirements.
Payment:  T/T, L/C, Western Union, Paypal
Port:  HangZhou/ZheJiang , Customers’ Request
Delivery Time: Within 35days after receiving T/T deposit Payment
Term of Delivery: FOB/CNF/CIF, Customers’ Request

Brand: Kt/Dekon/Kst
Power: Pneumatic
Adjusted Form: Switching Type
Customization:
Available

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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

hydraulic cylinder

What advancements in hydraulic cylinder technology have improved sealing and reliability?

Advancements in hydraulic cylinder technology have continuously contributed to improving sealing and reliability in hydraulic systems. These advancements aim to address common challenges such as leakage, wear, and failure of seals, ensuring optimal performance and longevity. Here are several key advancements that have significantly improved sealing and reliability in hydraulic cylinders:

1. High-Performance Sealing Materials:

– The development of advanced sealing materials has greatly improved the sealing capabilities of hydraulic cylinders. Traditional sealing materials like rubber have been replaced or enhanced with high-performance materials such as polyurethane, PTFE (polytetrafluoroethylene), and various composite materials. These materials offer superior resistance to wear, temperature, and chemical degradation, resulting in improved sealing performance and extended seal life.

2. Enhanced Seal Designs:

– Advancements in seal designs have focused on improving sealing efficiency and reliability. Innovative seal profiles, such as lip seals, wipers, and scrapers, have been developed to optimize fluid retention and prevent contamination. These designs provide better sealing performance, minimizing the risk of fluid leakage and maintaining system integrity. Additionally, improved seal geometries and manufacturing techniques ensure tighter tolerances, reducing the potential for seal failure due to misalignment or extrusion.

3. Integrated Seal and Bearing Systems:

– Hydraulic cylinders now incorporate integrated seal and bearing systems, where the sealing elements also serve as bearing surfaces. This design approach reduces the number of components and potential failure points, improving overall reliability. By integrating seals and bearings, the risk of seal damage or displacement due to excessive loads or misalignment is minimized, resulting in enhanced sealing performance and increased reliability.

4. Advanced Coatings and Surface Treatments:

– The application of advanced coatings and surface treatments to hydraulic cylinder components has significantly improved sealing and reliability. Coatings such as chrome plating or ceramic coatings enhance surface hardness, wear resistance, and corrosion resistance. These surface treatments provide a smoother and more durable surface for seals to operate against, reducing friction and improving sealing performance. Moreover, specialized coatings can also provide self-lubricating properties, reducing the need for additional lubrication and enhancing reliability.

5. Sealing System Monitoring and Diagnostic Technologies:

– The integration of monitoring and diagnostic technologies in hydraulic systems has revolutionized seal performance and reliability. Sensors and monitoring systems can detect and alert operators to potential seal failures or leaks before they escalate. Real-time monitoring of pressure, temperature, and seal performance parameters allows for proactive maintenance and early intervention, preventing costly downtime and ensuring optimal sealing and reliability.

6. Computational Modeling and Simulation:

– Computational modeling and simulation techniques have played a significant role in advancing hydraulic cylinder sealing and reliability. These tools enable engineers to analyze and optimize seal designs, fluid flow dynamics, and contact stresses. By simulating various operating conditions, potential issues such as seal extrusion, wear, or leakage can be identified and mitigated early in the design phase, resulting in improved sealing performance and enhanced reliability.

7. Systematic Maintenance Practices:

– Advances in hydraulic cylinder technology have also emphasized the importance of systematic maintenance practices to ensure sealing and overall system reliability. Regular inspection, lubrication, and replacement of seals, as well as routine system flushing and filtration, help prevent premature seal failure and optimize sealing performance. Implementing preventive maintenance schedules and adhering to recommended service intervals contribute to extended seal life and enhanced reliability.

In summary, advancements in hydraulic cylinder technology have led to significant improvements in sealing and reliability. High-performance sealing materials, enhanced seal designs, integrated seal and bearing systems, advanced coatings and surface treatments, sealing system monitoring and diagnostics, computational modeling and simulation, and systematic maintenance practices have all played key roles in achieving optimal sealing performance and increased reliability. These advancements have resulted in more efficient and dependable hydraulic systems, minimizing leakage, wear, and failure of seals, and ultimately improving the overall performance and longevity of hydraulic cylinders in diverse applications.

hydraulic cylinder

Ensuring Consistent Force Output for Repetitive Tasks with Hydraulic Cylinders

Hydraulic cylinders are designed to ensure consistent force output for repetitive tasks. This consistency is essential for maintaining precise control, achieving uniform results, and optimizing the performance of hydraulic systems. Let’s explore how hydraulic cylinders achieve consistent force output for repetitive tasks:

  1. Design and Manufacturing Standards: Hydraulic cylinders are manufactured to meet strict design and manufacturing standards. These standards ensure that the cylinders are built with precision and accuracy, enabling them to deliver consistent force output. The components, such as the piston, cylinder barrel, seals, and valves, are engineered to work together harmoniously, minimizing variations in force generation.
  2. Pressure Regulation: Hydraulic systems incorporate pressure regulation mechanisms to maintain a constant pressure level. Pressure relief valves, pressure regulators, and pressure-compensated pumps help maintain a consistent hydraulic pressure throughout the system. By regulating the pressure, hydraulic cylinders receive a consistent supply of pressurized fluid, resulting in consistent force output for repetitive tasks.
  3. Flow Control: Flow control valves are utilized in hydraulic systems to manage the flow rate of hydraulic fluid. These valves regulate the speed at which the fluid enters and exits the hydraulic cylinder, influencing the force output. By controlling the flow rate, hydraulic cylinders can achieve consistent force output for repetitive tasks. This is particularly important when it comes to tasks that require precise and uniform force application.
  4. Effective Seal Performance: Sealing systems play a crucial role in hydraulic cylinders by preventing fluid leakage and maintaining pressure integrity. High-quality seals and proper installation ensure effective sealing throughout the cylinder’s operation. By minimizing internal leakage, hydraulic cylinders can maintain consistent force output, even during repetitive tasks.
  5. Maintenance and Inspection: Regular maintenance and inspection of hydraulic cylinders are essential for ensuring consistent force output. By following maintenance schedules, replacing worn-out components, and monitoring cylinder performance, any potential issues that could affect force consistency can be identified and addressed promptly. This proactive approach helps maintain the reliability and performance of hydraulic cylinders over time.

In summary, hydraulic cylinders employ various mechanisms to ensure consistent force output for repetitive tasks. Adherence to design and manufacturing standards, pressure regulation, flow control, effective seal performance, and regular maintenance all contribute to achieving consistent force output. By maintaining precision, minimizing variations, and addressing potential issues, hydraulic cylinders provide reliable and consistent force generation, facilitating the successful completion of repetitive tasks in various applications.

hydraulic cylinder

Can you provide real-world examples of machinery that heavily rely on hydraulic cylinders?

Hydraulic cylinders are widely used in various industries and applications due to their ability to provide powerful and precise linear motion. They play a crucial role in enabling the operation of heavy machinery that requires controlled force and movement. Here are some real-world examples of machinery that heavily rely on hydraulic cylinders:

1. Construction Equipment:

– Hydraulic cylinders are extensively used in construction machinery, such as excavators, bulldozers, loaders, and cranes. These machines rely on hydraulic cylinders to perform tasks like lifting heavy loads, extending and retracting booms, tilting buckets, and controlling the movement of various components. Hydraulic cylinders provide the power and precision required to handle the demanding conditions and heavy loads encountered in construction projects.

2. Agricultural Machinery:

– Many agricultural machines, including tractors, combine harvesters, and sprayers, utilize hydraulic cylinders for critical operations. Hydraulic cylinders are used to control the movement of attachments, such as front loaders, backhoes, and plows. They enable functions like lifting and lowering implements, adjusting cutting heights, and controlling the positioning of harvesting equipment. Hydraulic cylinders enhance efficiency and productivity in agricultural operations.

3. Material Handling Equipment:

– Hydraulic cylinders are integral components of material handling equipment, such as forklifts, pallet jacks, and cranes. These machines rely on hydraulic cylinders to lift and lower loads, tilt platforms or forks, and control the movement of lifting mechanisms. Hydraulic cylinders provide the necessary strength and precision to handle heavy loads and ensure safe and efficient material handling operations.

4. Industrial Machinery:

– Various industrial machinery and equipment heavily rely on hydraulic cylinders for critical functions. Examples include hydraulic presses, injection molding machines, metal-forming machines, and hydraulic-powered robots. Hydraulic cylinders enable precise control of force and movement in these applications, allowing for accurate shaping, pressing, and assembly processes.

5. Mining Equipment:

– Hydraulic cylinders are extensively used in mining machinery and equipment. Underground mining machines, such as continuous miners and longwall shearers, utilize hydraulic cylinders for cutting, shearing, and roof support operations. Surface mining equipment, including hydraulic shovels, draglines, and haul trucks, rely on hydraulic cylinders for tasks like bucket movement, boom extension, and vehicle suspension.

6. Automotive Industry:

– The automotive industry extensively utilizes hydraulic cylinders in various applications. Hydraulic cylinders are employed in vehicle suspension systems, power steering systems, convertible tops, and hydraulic brake systems. They enable smooth and controlled movement, precise steering, and efficient braking in automobiles.

7. Aerospace and Aviation:

– Hydraulic cylinders are utilized in aerospace and aviation applications, such as aircraft landing gear systems, wing flaps, and cargo handling equipment. Hydraulic cylinders provide the necessary force and control for extending and retracting landing gear, adjusting wing flaps, and operating cargo doors, ensuring safe and reliable aircraft operations.

8. Marine and Offshore Industry:

– Hydraulic cylinders are essential components in marine and offshore equipment, including ship cranes, winches, and hydraulic-powered anchor systems. They enable lifting, lowering, and positioning of heavy loads, as well as the control of various marine equipment.

These are just a few examples of machinery and industries that heavily rely on hydraulic cylinders. The versatility, power, and precise control offered by hydraulic cylinders make them indispensable in a wide range of applications, where controlled linear motion and force are essential.

China high quality Ductile Cast Iron Cylinder with Gate/Globe/Control Valve CE/ISO9001/IP67 Rotary Turn Pneumatic/Hydraulic Scotch Yoke Type Pneumatic Actuator   with Great quality China high quality Ductile Cast Iron Cylinder with Gate/Globe/Control Valve CE/ISO9001/IP67 Rotary Turn Pneumatic/Hydraulic Scotch Yoke Type Pneumatic Actuator   with Great quality
editor by CX 2023-10-30