Product Description
Solutions Provider of Hydraulic Cylinder
Product Description
As the professional manufacturer of hydraulic cylinder in China, we can offer you custom products to fulfill every requirement for the hydraulic cylinder market.
-Customized Sizes
-Customized Colors
-Customized Designs
-Customized Packages
-More Requirements Available
The objectives of our business are to provide high quality products and services at a cost effective price.
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Seal |
Parker, Merkel, NOK, Hallite,etc. |
Helps Links
To get a free sample, please click here |
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Paint |
Red, Grey, Yellow, Black, etc. |
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Material |
ST52, CK45, 4140, Duplex2205, |
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Certificate |
ABS, Lloyds, SGS, etc. |
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Core components |
Bearing, Pressure vessel, Pump |
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Non-standard |
Yes |
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Structure |
Piston Type, Plunger Type, Telescopic Type |
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Power |
Hydraulic & Pneumatic |
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Brand |
Guoyue |
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Sample |
Available |
Contact the experts at Guoyue today for all your cylinder requirements.
Our Advantages
We have many advantages that will help a lot to your business, including but not limited to:
1. Equipped with State-of-the-art Production Lines
Guoyue has introduced and absorbed advanced hydraulic design and production technologies from European (such as German) and American countries, ensuring that its design and manufacturing capabilities are consistently aligned with international advanced hydraulic cylinder technology.
2. Strict QC Process Before Shipping
The company emphasizes strict quality control, with each production process following standardized operating procedures, and comprehensive management systems in place to ensure that every product is processed to perfection.
3. Success in Many Projects
We have served clients with a diverse range of cylinder requirements, including construction projects, waste management, food industry, mining, infrastructure repairs, metal production, marine, agriculture, oil & gas and more applications.
4. Professional Support in Design, Samples and Bulk Order
As we have our own factories, the more benefits you can get from us:
—–We can get the production done based on the designs, reference pictures, even your drafts.
—–There is no limit of minimum order quantity, and we never refuse the small order, even 1 unit.
—–We can offer you the free samples to check if you buy it in large quantites.
Successful Projects
As the leader in custom hydraulic cylinder design and manufacturing, we have been successful in lot of projects, including
- Aerospace industry: Particularly for such devices as landing gears and CHINAMFG flaps
- Aerial Work Platforms (AWP)
- Agricultural: Small spraying equipment as well as harvesters, loaders and tractors
- Automotive
- Civil Engineering: Bulldozers, excavators, trenchers as well as attachments
- Construction: Concrete pumps and paving applications
- Energy: Flow controls for water gates
- Food, production and manufacturing
- Forestry and logging
- Motorway repairs and maintenance
- Mining
- Materials handling: Single acting hydraulic cylinders for sale are commonly employed in such equipment
- Mechanical engineering: Operation for feeding devices as well as automated production lines, plastic forming machines and transportation devices
- Oil and gas industries
- Recycling plants: Compressing scrap metal and other materials
- Shipbuilding: Steering devices
Company Profile
Guoyue Hydraulic Equipment Manufacturing (ZheJiang ) Co., Ltd., is a high-technology enterprise that integrates research, design, development, production, operation, and service, specializing in the production of hydraulic cylinders, including single acting cylinders, double acting Cylinders, nested cylinders, rotating cylinder, low height cylinders, high tonnage cylinders, tie-rod cylinders and more.
With a registered capital of 50 million Chinese Yuan, the company covers an area of 10, 000 sqft, with more than 100 employees. Also, certified with ISO 9001/ISO 14001/ISO 45001 and many own patents, our products have been approved by clients all over the world, including USA, Europe, Middle East, Middle Asia, Southeast Asia and more countries & areas.
As the leader in custom hydraulic cylinder design and manufacturing, Guoyue serves Original Equipment Manufacturers (OEMs) with custom and innovative hydraulic cylinder solutions. The team at Guoyue liaises closely with each customer to engineer and produce cylinders for machinery, equipment or projects that incorporate cylinders into their hydraulic systems.
We work directly with engineers, business owners, procurement teams, project managers, and technical specialists who often require a custom approach to their cylinder specifications – in terms of fit, function, and overall performance.
Also, Guoyue has introduced and absorbed advanced hydraulic product design and production technologies from Germany and other European and American countries, ensuring that its design and manufacturing capabilities are consistently aligned with international advanced hydraulic cylinder technology.
We have served clients with a diverse range of cylinder requirements. We have extensive experience working within many industries and the unique needs of each – including construction projects, waste management, food Industry, mining, infrastructure repairs, metal production, marine, agriculture, oil & gas and more applications.
Guoyue employees are at the heart of our operations. It is through the dedication of our team at Guoyue that we can consistently deliver the exact services and products required by every client.
Contact the experts at Guoyue today for all your cylinder requirements.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Certification: | GS, RoHS, CE, ISO9001 |
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| Pressure: | Low/Medium/High Pressure |
| Work Temperature: | Low/Medium/High Temperature |
| Acting Way: | Single/Double Acting |
| Working Method: | Rotary/Straight Trip |
| Adjusted Form: | Switch/Regulated Type |
| Customization: |
Available
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How does a forklift hydraulic cylinder handle variations in cylinder size?
A forklift hydraulic cylinder is designed to handle variations in cylinder size and accommodate different lifting capacities. Here’s an explanation of how it achieves this:
The hydraulic cylinder’s ability to handle variations in cylinder size is primarily dependent on its design and the following factors:
1. Piston Diameter:
The piston diameter of the hydraulic cylinder determines the lifting force it can generate. Forklift hydraulic cylinders are designed with different piston diameters to accommodate various load capacities. Larger piston diameters provide higher lifting capacities, while smaller diameters are suitable for lighter loads. The cylinder is designed and manufactured to match the required lifting capacity based on the forklift’s specifications.
2. Cylinder Construction:
The hydraulic cylinder is constructed to withstand the forces exerted during lifting operations. The materials used in its construction, such as high-strength steel, are selected based on the anticipated load capacities. The cylinder’s structural integrity ensures that it can handle the stress and pressure exerted during lifting, regardless of the cylinder size.
3. Hydraulic System Pressure:
The hydraulic system pressure plays a crucial role in determining the lifting capacity of the cylinder. By increasing or decreasing the pressure of the hydraulic fluid, the lifting force generated by the cylinder can be adjusted. The forklift’s hydraulic system is designed to provide sufficient pressure to match the lifting requirements of different cylinder sizes.
4. Control Valves and Flow:
The forklift’s hydraulic system incorporates control valves that regulate the flow of hydraulic fluid to the cylinder. These valves allow the operator to control the speed and force of the cylinder’s extension and retraction. By adjusting the flow rate, the lifting capacity can be tailored to suit the specific cylinder size and the load being lifted.
5. Sealing Mechanisms:
The hydraulic cylinder incorporates seals to prevent fluid leakage and maintain pressure. These seals, designed to accommodate different cylinder sizes, ensure a proper seal between the piston and cylinder barrel. They are selected based on the specific requirements of the cylinder size to maintain optimal performance and prevent leakage.
In summary, a forklift hydraulic cylinder handles variations in cylinder size by incorporating design elements such as piston diameter, appropriate construction materials, hydraulic system pressure, control valves, and sealing mechanisms. These factors work together to ensure that the cylinder can generate the required lifting force and withstand the forces exerted during lifting operations, regardless of the cylinder size.
How does a forklift hydraulic cylinder contribute to load rotation?
A forklift hydraulic cylinder plays a significant role in facilitating load rotation. The hydraulic cylinder enables the forklift to manipulate and reposition loads by providing controlled rotational movement. Here’s an explanation of how the hydraulic cylinder contributes to load rotation:
The forklift hydraulic cylinder contributes to load rotation in the following ways:
1. Tilt Function:
Hydraulic cylinders are responsible for the tilt function of the forklift’s mast or carriage. The hydraulic cylinder controls the tilting mechanism, allowing the forks or attachments to tilt forward or backward. By adjusting the tilt angle, the hydraulic cylinder enables the forklift to change the orientation of the load and achieve load rotation.
2. Controlled Movement:
The hydraulic cylinder provides controlled movement during load rotation. It allows the operator to adjust the speed and direction of the tilt function, ensuring smooth and precise rotation of the load. The operator can manipulate the hydraulic controls to achieve the desired rotation angle and maintain stability throughout the process.
3. Load Centering:
Hydraulic cylinders contribute to load rotation by assisting in load centering. The hydraulic system can be equipped with attachments such as rotators or clamps that are actuated by hydraulic cylinders. These attachments help secure the load and ensure it remains centered during rotation, preventing imbalances or accidents.
4. Load Manipulation:
The hydraulic cylinder allows for load manipulation during rotation. By controlling the tilt function, the hydraulic cylinder enables the forklift to precisely position the load, making it easier to place or retrieve items from specific locations. Load rotation facilitated by the hydraulic cylinder enhances the forklift’s versatility and efficiency in various material handling tasks.
5. Operator Control:
Forklift hydraulic cylinders are operated by the forklift operator using hydraulic controls. The operator can adjust the tilt angle and speed of the hydraulic cylinder to achieve the desired load rotation. The hydraulic system provides the necessary responsiveness and control, allowing the operator to safely and accurately manipulate the load.
In summary, a forklift hydraulic cylinder enables load rotation through its tilt function, controlled movement, load centering capabilities, load manipulation, and operator control. The hydraulic cylinder’s ability to provide controlled rotation enhances the forklift’s versatility and efficiency in handling different types of loads and materials.
How does a forklift hydraulic cylinder handle variations in cylinder material?
A forklift hydraulic cylinder is designed to handle variations in cylinder material and accommodate different operating conditions. Here’s an explanation of how it achieves this:
The hydraulic cylinder’s ability to handle variations in cylinder material is primarily dependent on its design and the following factors:
1. Material Selection:
The choice of cylinder material is crucial in determining its performance and durability. Forklift hydraulic cylinders are typically constructed using high-strength materials such as steel or aluminum alloys. The specific material is selected based on factors like load capacity, environmental conditions, and the desired strength-to-weight ratio. Different materials offer varying levels of strength, corrosion resistance, and heat resistance, allowing the cylinder to adapt to different operating environments.
2. Structural Integrity:
The hydraulic cylinder is designed to maintain its structural integrity regardless of the cylinder material. It incorporates features such as robust construction, precise machining, and appropriate reinforcement to ensure reliable performance. The cylinder’s structural design accounts for the specific characteristics and properties of the chosen material, providing the necessary strength and stability to handle the operating conditions.
3. Seal Compatibility:
The hydraulic cylinder’s seals, including O-rings and other sealing components, are designed to be compatible with various cylinder materials. The seals are carefully selected to withstand the specific properties of the material, such as its hardness, temperature range, and chemical resistance. This ensures proper sealing and prevents fluid leakage, regardless of the cylinder material.
4. Surface Treatment:
In some cases, the cylinder material may undergo surface treatments or coatings to enhance its performance and protect against wear, corrosion, or other forms of deterioration. For instance, steel cylinders may be coated with protective layers such as chrome plating or various types of coatings to improve their resistance to corrosion and abrasion. These surface treatments can be tailored to suit the specific cylinder material and operating conditions.
5. Performance Testing:
Before being deployed in forklifts, hydraulic cylinders undergo rigorous performance testing to ensure their functionality and reliability. These tests evaluate factors such as load capacity, pressure resistance, and endurance under different operating conditions. The testing process helps identify any potential issues related to the cylinder material and allows for necessary adjustments or modifications.
In summary, a forklift hydraulic cylinder handles variations in cylinder material through careful material selection, robust structural design, seal compatibility, surface treatments, and thorough performance testing. These factors ensure that the cylinder can effectively handle different materials, providing optimal performance and durability in various operating conditions.
editor by Dream 2024-05-14
China best High Quality Telescopic Hydraulic Cylinder for Sale vacuum pump connector
Product Description
manufactory of double and single telescopic acting hydraulic cylinder for truck
Product Description
prodcut details
Dump truck lightweight front jack cylinder
In line with market demand, reasonable design solutions ensure stable and reliable quality, and the use of high-quality alloy materials makes the products small in size and light in weight. It has reliable performance, easy installation and maintenance, strong lifting capacity, and uses high-quality sealing materials to ensure a longer service life. The working pressure is 25 square CHINAMFG with 150 employees . And we have one-stop solution from design to package and OEM&ODM service with 30 year experience. There are 15 precision production lines with a monthly output value of up to 200,000 units. Excellent quality products are guaranteed by advanced processing equipment. The company has imported CNC deep hole boring machines, CNC laser cutting machines, CNC machining centers, CNC cleaning machines, automatic assembly lines for hydraulic cylinders, robot welding stations, automatic welding machines and other precision processing equipment, over 600 sets.The company has successively won the title of “Influential Brand of Hydraulic Parts and Accessories in China’s Construction Machinery Parts Industry” and its high-pressure cylinder products have won many honorary titles including 36 patents. Each process has undergone precise parts testing and finished product testing. It has a quality shelf life of up to 12 mnths and provides a perfect after-sales service policy.After years of development, Tingshi Hydraulic has developed into an enterprise with complete hardware facilities, sophisticated processing equipment, strong technical force, and good social benefits. For the stable development of your main business, we look CHINAMFG to cooperating with you.
HIGH QUALITITY GUARANTEE- Telescopic hydraulic cylinder for dump truck
-7*24 service.
-Competitive price.
-Professional technical team.
-Perfect after-sales service system.
-ODM&OEM according to customer needs.
-Strong production capacity to ensure fast delivery.
-Guarantee Quality. Every process must be inspected, all products need be tested before leaving the factory.
<Hydraulic Cylinder Leak Test
<Telescopic Hydraulic jack Buffer Test
<Hydraulic Telescopic Cylinder Reliability Test
<Dump truck Hydraulic Cylinder Full Stroke Test
<Dump trailer Hydraulic Cylinder Trial Operation Test
<Tipper truck Cylinder Pressure Tight Test
<Dump truck telescopic Hydraulic Cylinder Load Efficiency Test
<Dump trailer telescopic Hydraulic Cylinder Start-up Pressure Test
<Long stroke single acting hydraulic telescopic cylinder Testing the Effect of Limit
Certifications
Packaging & Shipping
FAQ
1. who are we?
We are based in ZheJiang , China, sell to South America(23.00%),North America(15.00%),Northern Europe(10.00%),Mid East(10.00%),Southeast Asia(10.00%),Central America(10.00%),Eastern Asia(6.00%),Oceania(5.00%),Africa(5.00%),Eastern Europe(3.00%),Domestic Market(1.00%),South Asia(1.00%),Western Europe(1.00%). There are total about 301-500 people in our office.
2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;
3.what can you buy from us?
The main products our corporation deals in are hydraulic cylinder,such as heavy duty dump truck hydraulic cylinder/ garbage truck cylinder/medical actuator/equipment using hydraulic cylinder/small farming truck huydraulic cylinder we have been engaged in the hydraulic cylinder business with North America, South America,etc many countries for many years
4. why should you buy from us not from other suppliers?
Tsingshi has a professional technical team, specializing in design, R&D, production and sales. Annual export capacity reaches 300,000 hydraulic equipment.Provide a complete set of hydraulic system solutions. ODM&OEM according to customer demands.
5. what services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,FAS,CIP,FCA,CPT,DEQ,DDP,DDU,Express Delivery,DAF,DES;
Accepted Payment Currency:USD,EUR,CNY;
Accepted Payment Type: T/T,L/C,D/P D/A,Western Union;
Language Spoken:English,Chinese
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Certification: | CE, ISO/Ts16949 |
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| Pressure: | Medium Pressure |
| Work Temperature: | Normal Temperature |
| Acting Way: | Single Acting |
| Working Method: | Straight Trip |
| Adjusted Form: | Regulated Type |
| Samples: |
US$ 500/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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What advancements in hydraulic cylinder technology have improved sealing and reliability?
Advancements in hydraulic cylinder technology have continuously contributed to improving sealing and reliability in hydraulic systems. These advancements aim to address common challenges such as leakage, wear, and failure of seals, ensuring optimal performance and longevity. Here are several key advancements that have significantly improved sealing and reliability in hydraulic cylinders:
1. High-Performance Sealing Materials:
– The development of advanced sealing materials has greatly improved the sealing capabilities of hydraulic cylinders. Traditional sealing materials like rubber have been replaced or enhanced with high-performance materials such as polyurethane, PTFE (polytetrafluoroethylene), and various composite materials. These materials offer superior resistance to wear, temperature, and chemical degradation, resulting in improved sealing performance and extended seal life.
2. Enhanced Seal Designs:
– Advancements in seal designs have focused on improving sealing efficiency and reliability. Innovative seal profiles, such as lip seals, wipers, and scrapers, have been developed to optimize fluid retention and prevent contamination. These designs provide better sealing performance, minimizing the risk of fluid leakage and maintaining system integrity. Additionally, improved seal geometries and manufacturing techniques ensure tighter tolerances, reducing the potential for seal failure due to misalignment or extrusion.
3. Integrated Seal and Bearing Systems:
– Hydraulic cylinders now incorporate integrated seal and bearing systems, where the sealing elements also serve as bearing surfaces. This design approach reduces the number of components and potential failure points, improving overall reliability. By integrating seals and bearings, the risk of seal damage or displacement due to excessive loads or misalignment is minimized, resulting in enhanced sealing performance and increased reliability.
4. Advanced Coatings and Surface Treatments:
– The application of advanced coatings and surface treatments to hydraulic cylinder components has significantly improved sealing and reliability. Coatings such as chrome plating or ceramic coatings enhance surface hardness, wear resistance, and corrosion resistance. These surface treatments provide a smoother and more durable surface for seals to operate against, reducing friction and improving sealing performance. Moreover, specialized coatings can also provide self-lubricating properties, reducing the need for additional lubrication and enhancing reliability.
5. Sealing System Monitoring and Diagnostic Technologies:
– The integration of monitoring and diagnostic technologies in hydraulic systems has revolutionized seal performance and reliability. Sensors and monitoring systems can detect and alert operators to potential seal failures or leaks before they escalate. Real-time monitoring of pressure, temperature, and seal performance parameters allows for proactive maintenance and early intervention, preventing costly downtime and ensuring optimal sealing and reliability.
6. Computational Modeling and Simulation:
– Computational modeling and simulation techniques have played a significant role in advancing hydraulic cylinder sealing and reliability. These tools enable engineers to analyze and optimize seal designs, fluid flow dynamics, and contact stresses. By simulating various operating conditions, potential issues such as seal extrusion, wear, or leakage can be identified and mitigated early in the design phase, resulting in improved sealing performance and enhanced reliability.
7. Systematic Maintenance Practices:
– Advances in hydraulic cylinder technology have also emphasized the importance of systematic maintenance practices to ensure sealing and overall system reliability. Regular inspection, lubrication, and replacement of seals, as well as routine system flushing and filtration, help prevent premature seal failure and optimize sealing performance. Implementing preventive maintenance schedules and adhering to recommended service intervals contribute to extended seal life and enhanced reliability.
In summary, advancements in hydraulic cylinder technology have led to significant improvements in sealing and reliability. High-performance sealing materials, enhanced seal designs, integrated seal and bearing systems, advanced coatings and surface treatments, sealing system monitoring and diagnostics, computational modeling and simulation, and systematic maintenance practices have all played key roles in achieving optimal sealing performance and increased reliability. These advancements have resulted in more efficient and dependable hydraulic systems, minimizing leakage, wear, and failure of seals, and ultimately improving the overall performance and longevity of hydraulic cylinders in diverse applications.
Handling Challenges of Different Fluid Viscosities in Hydraulic Cylinders
Hydraulic cylinders are designed to handle the challenges associated with different fluid viscosities. The viscosity of hydraulic fluid can vary based on temperature, type of fluid used, and other factors. Hydraulic systems need to accommodate these variations to ensure optimal performance and efficiency. Let’s explore how hydraulic cylinders handle the challenges of different fluid viscosities:
- Fluid Selection: Hydraulic cylinders are designed to work with a range of hydraulic fluids, each with its specific viscosity characteristics. The selection of an appropriate fluid with the desired viscosity is crucial to ensure optimal performance. Manufacturers provide guidelines regarding the recommended viscosity range for specific hydraulic systems and cylinders. By choosing the right fluid, hydraulic cylinders can effectively handle the challenges posed by different fluid viscosities.
- Viscosity Compensation: Hydraulic systems often incorporate features to compensate for variations in fluid viscosity. For example, some hydraulic systems utilize pressure compensating valves that adjust the flow rate based on the viscosity of the fluid. This compensation ensures consistent performance across different operating conditions and fluid viscosities. Hydraulic cylinders work in conjunction with these compensation mechanisms to maintain precision and control, regardless of the fluid viscosity.
- Temperature Control: Fluid viscosity is highly dependent on temperature. Hydraulic cylinders employ various temperature control mechanisms to address the challenges posed by temperature-induced viscosity changes. Heat exchangers, coolers, and thermostatic valves are commonly used to regulate the temperature of the hydraulic fluid within the system. By controlling the fluid temperature, hydraulic cylinders can maintain the desired viscosity range, ensuring reliable and efficient operation.
- Efficient Filtration: Contaminants in hydraulic fluid can affect its viscosity and overall performance. Hydraulic systems incorporate efficient filtration systems to remove particles and impurities from the fluid. Clean fluid with the appropriate viscosity ensures optimal functioning of hydraulic cylinders. Regular maintenance and filter replacements are essential to uphold the desired fluid viscosity and prevent issues related to fluid contamination.
- Proper Lubrication: Different fluid viscosities can impact the lubrication properties within hydraulic cylinders. Lubrication is essential for minimizing friction and wear between moving parts. Hydraulic systems employ lubricants specifically formulated for the anticipated fluid viscosity range. Adequate lubrication ensures smooth operation and extends the lifespan of hydraulic cylinders, even in the presence of varying fluid viscosities.
In summary, hydraulic cylinders employ various strategies to handle the challenges associated with different fluid viscosities. By selecting appropriate fluids, incorporating viscosity compensation mechanisms, controlling temperature, implementing efficient filtration, and ensuring proper lubrication, hydraulic cylinders can accommodate variations in fluid viscosity. These measures enable hydraulic systems to deliver consistent performance, precise control, and efficient operation across different fluid viscosity ranges.
What benefits do hydraulic cylinders offer for tasks requiring heavy lifting or movement?
Hydraulic cylinders offer numerous benefits for tasks that involve heavy lifting or movement. Their unique design and characteristics make them well-suited for applications that require substantial force, precise control, and reliable operation. Here are the detailed benefits that hydraulic cylinders provide for such tasks:
1. High Force Generation:
– Hydraulic cylinders are capable of generating significant amounts of force. By utilizing hydraulic pressure, which can be easily amplified, hydraulic cylinders can exert substantial force to lift and move heavy loads. The force output of a hydraulic cylinder is directly proportional to the hydraulic pressure and the surface area of the piston. This high force capability makes hydraulic cylinders ideal for tasks that involve heavy lifting, pushing, or pulling.
2. Precise Control:
– Hydraulic cylinders offer precise control over the force and motion they generate. By regulating the flow of hydraulic fluid into the cylinder, the speed, direction, and position of the cylinder’s movement can be accurately controlled. This level of control is crucial for tasks that require precise positioning, delicate movements, or synchronization of multiple cylinders. It enables operators to perform operations with accuracy and minimize the risk of damage or accidents.
3. Safety:
– Hydraulic cylinders are designed with safety features to ensure the protection of both personnel and equipment. They incorporate overload protection mechanisms, such as relief valves, that prevent excessive force or pressure from damaging the system. Additionally, hydraulic cylinders allow for controlled and gradual movements, reducing the risk of sudden and uncontrolled motions that could pose safety hazards during heavy lifting or movement tasks.
4. Versatility and Adaptability:
– Hydraulic cylinders are versatile components that can be adapted to meet specific requirements. They can be customized based on factors such as force capacity, stroke length, speed, and mounting options, allowing them to be integrated into various types of machinery. This versatility makes hydraulic cylinders suitable for a wide range of applications, including construction, material handling, mining, agriculture, and more.
5. Smooth and Controlled Operation:
– Hydraulic cylinders provide smooth and controlled operation, ensuring efficient and reliable performance during heavy lifting or movement tasks. The hydraulic fluid acts as a cushioning medium, which helps dampen shocks and vibrations, resulting in smoother and quieter operation. This controlled operation also reduces the risk of damage to the load being lifted or the surrounding equipment.
6. Compact Design:
– Hydraulic cylinders offer a high power-to-size ratio, allowing for compact machinery design. Their relatively small size, compared to the forces they can generate, makes them suitable for applications where space is limited or weight restrictions apply. This compact design enables the integration of hydraulic cylinders into different types of equipment without compromising performance or efficiency.
7. Durability and Reliability:
– Hydraulic cylinders are built to withstand rigorous operating conditions and provide long-term reliability. They are constructed with robust materials, precise machining, and effective sealing systems to ensure durability and prevent fluid leakage. Hydraulic cylinders can withstand high pressures, heavy loads, and continuous use, making them suitable for demanding tasks involving heavy lifting or movement.
8. Energy Efficiency:
– Hydraulic cylinders contribute to energy efficiency in tasks requiring heavy lifting or movement. Hydraulic systems allow for the transfer of power over long distances without significant power losses. Additionally, hydraulic cylinders can incorporate energy-saving features such as load-sensing technology and regenerative circuits, which reduce energy consumption by optimizing the use of hydraulic fluid.
In summary, hydraulic cylinders offer several benefits for tasks that involve heavy lifting or movement. They provide high force generation, precise control, safety features, versatility, smooth operation, compact design, durability, and energy efficiency. These advantages make hydraulic cylinders indispensable components in various industries where heavy loads need to be lifted, pushed, or moved with accuracy and reliability.
editor by CX 2024-03-07
China manufacturer High Quality China Hydraulic Cylinder Hsg80/45 vacuum pump oil
Product Description
This hydraulic cylinder is specially designed for land leveller.
This cylinder has the characteristics of reasonable structure and reliable work. Besides, it is easy to assemble and unassembled as well as easy to maintain, and it can be specially designed according to users’ requirements.
| Model | Bore Diameter (mm) |
Rod Diameter (mm) |
Stroke (mm) |
Nominal Pressure (bar) |
| HSG80/45-225*575-WX | 80 | 45 | 225 | 250 |
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Certification: | ISO9001 |
|---|---|
| Pressure: | High Pressure |
| Work Temperature: | Normal Temperature |
| Acting Way: | Double Acting |
| Working Method: | Straight Trip |
| Adjusted Form: | Regulated Type |
| Customization: |
Available
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How Does a Forklift Hydraulic Cylinder Contribute to Efficient Material Handling?
A forklift hydraulic cylinder plays a crucial role in enabling efficient material handling operations. Its design and functionality offer several key contributions that enhance productivity, precision, and safety. Here’s a detailed explanation of how a forklift hydraulic cylinder contributes to efficient material handling:
- Lifting and Lowering Capabilities:
- High Lifting Capacity:
- Swift Response and Cycle Times:
- Precise Load Positioning:
- Versatility and Adaptability:
- Stability and Safety:
- Reliability and Durability:
The primary function of a forklift hydraulic cylinder is to raise and lower the forks or lifting platform, allowing for the lifting and positioning of loads. This capability enables efficient vertical movement, enabling operators to quickly and safely stack, unstack, load, and unload materials. The hydraulic cylinder’s smooth and controlled operation, coupled with adjustable lift heights, ensures precise positioning of the forks or lifting platform, optimizing load handling efficiency.
Forklift hydraulic cylinders are designed to generate significant lifting forces, enabling the handling of heavy loads with ease. The hydraulic system’s ability to generate high pressure and transfer it to the cylinder allows for efficient lifting of loads that would otherwise be challenging or impossible to handle manually. This high lifting capacity contributes to increased productivity by reducing the number of trips required to move materials and improving overall operational efficiency.
Hydraulic cylinders in forklifts offer quick response times, resulting in swift and efficient material handling cycles. When operators activate the hydraulic controls, the hydraulic fluid immediately transmits pressure to the cylinder, initiating the desired lifting or lowering movement. The fast response time reduces cycle times, allowing forklifts to complete tasks more rapidly and increasing overall productivity.
The smooth and controlled operation of hydraulic cylinders enables precise load positioning, a critical factor in efficient material handling. Operators can accurately adjust the lift height, lower or raise the forks incrementally, and fine-tune the positioning based on the requirements of the task at hand. This precision minimizes the risk of damage to the load, optimizes space utilization, and facilitates seamless integration with storage systems, enhancing efficiency and reducing the likelihood of errors or accidents.
Forklift hydraulic cylinders offer versatility and adaptability, allowing for efficient handling of various load types, sizes, and weights. The adjustable lift heights provided by hydraulic cylinders enable forklifts to accommodate different stacking heights, clearance requirements, and loading/unloading scenarios. This flexibility ensures that forklifts can handle a wide range of material handling tasks, improving operational efficiency and reducing the need for specialized equipment.
The hydraulic cylinder’s contribution to efficient material handling extends to ensuring stability and safety during lifting and lowering operations. Forklifts are equipped with counterweight systems that work in conjunction with the hydraulic cylinder to maintain balance and prevent tipping. The synchronized operation of the hydraulic system and counterweight system enhances stability, allowing for safe handling of loads even at elevated heights. This promotes efficient material handling while prioritizing operator and workplace safety.
Forklift hydraulic cylinders are built to withstand demanding industrial environments and frequent use. They are designed with robust materials and undergo rigorous testing to ensure durability and reliability. This reliability minimizes downtime due to cylinder failures, allowing for continuous material handling operations and improving overall efficiency.
The combination of lifting and lowering capabilities, high lifting capacity, swift response times, precise load positioning, versatility, stability, reliability, and durability makes forklift hydraulic cylinders indispensable for efficient material handling. These cylinders enable operators to handle loads with precision, optimize productivity, and ensure safe and reliable operations in diverse material handling applications.
Can hydraulic cylinders be used in counterbalance forklifts?
Yes, hydraulic cylinders are commonly used in counterbalance forklifts. They play a crucial role in the operation and stability of these types of forklifts. Here’s an explanation of their use:
Counterbalance forklifts are a popular type of forklift widely used in various industries for lifting and transporting heavy loads. They are designed with a weight distribution system that includes hydraulic cylinders to provide balance and stability.
The hydraulic cylinders in counterbalance forklifts contribute in the following ways:
1. Weight Distribution:
Counterbalance forklifts feature hydraulic cylinders that are strategically positioned to help distribute the weight of the load and the forklift itself. These cylinders work in conjunction with the forklift’s frame and counterweight to create a stable equilibrium. By adjusting the extension or retraction of the hydraulic cylinders, the forklift can maintain a balanced weight distribution, ensuring safe and efficient lifting and maneuvering of loads.
2. Tilt Control:
Hydraulic cylinders are utilized in counterbalance forklifts to control the tilting of the mast and forks. These cylinders enable the operator to tilt the mast and adjust the angle of the forks as needed to safely pick up, transport, and deposit loads. By extending or retracting the hydraulic cylinders, the operator can achieve precise control over the tilt angle, enhancing stability during lifting and maneuvering operations.
3. Mast Height Adjustment:
Some counterbalance forklifts incorporate hydraulic cylinders to facilitate the adjustment of the mast height. These cylinders enable the operator to raise or lower the mast to match the height requirements of the storage racks or loading docks. The hydraulic system allows for smooth and controlled vertical movement, ensuring accurate positioning of the load at different heights.
4. Stability and Safety:
The hydraulic cylinders in counterbalance forklifts contribute to overall stability and safety. By maintaining proper weight distribution and providing controlled tilt and mast height adjustments, these cylinders help prevent tip-overs, load shifts, and other safety hazards. The hydraulic system’s responsiveness and precision control enhance the operator’s ability to handle loads safely.
In summary, hydraulic cylinders are integral components of counterbalance forklifts. They are used for weight distribution, tilt control, mast height adjustment, and overall stability and safety. By utilizing hydraulic power, these cylinders contribute to the efficient and safe lifting, moving, and positioning of heavy loads in counterbalance forklift operations.
Can You Explain the Role of Hydraulic Fluid in a Forklift Cylinder?
The role of hydraulic fluid in a forklift cylinder is crucial for the proper operation and functionality of the hydraulic system. Hydraulic fluid, also known as hydraulic oil, serves multiple important functions within the forklift cylinder. Here’s an explanation of its role:
- Transmission of Power:
- Lubrication:
- Heat Transfer:
- Sealing and Contamination Prevention:
- Pressure Regulation:
- Contaminant Suspension:
Hydraulic fluid is responsible for transmitting power within the forklift cylinder. The hydraulic system in a forklift uses fluid under pressure to generate force and perform various tasks. When the forklift operator activates the controls, hydraulic fluid is pressurized by the hydraulic pump and directed towards the forklift cylinder. The pressurized fluid then applies force on the piston inside the cylinder, allowing the forklift to lift heavy loads.
Another important role of hydraulic fluid is to provide lubrication within the forklift cylinder. As the piston moves within the cylinder, there is friction between the piston seal and the cylinder wall. Hydraulic fluid acts as a lubricant, reducing friction and preventing excessive wear and tear. The lubricating properties of the hydraulic fluid ensure smooth movement of the piston and other internal components, enhancing the longevity and efficiency of the forklift cylinder.
Hydraulic systems generate heat due to the mechanical and fluid friction occurring during operation. The hydraulic fluid in the forklift cylinder plays a crucial role in heat transfer. It absorbs heat generated within the cylinder and carries it away from the components, helping to maintain the optimal operating temperature. Effective heat transfer prevents overheating and ensures the hydraulic system functions reliably. Some hydraulic fluids are specifically formulated with heat-resistant properties to handle high-temperature applications.
Hydraulic fluid helps maintain a proper seal within the forklift cylinder. The fluid fills the small gaps between the piston and cylinder wall, preventing leakage of pressurized fluid. It also helps to keep out contaminants, such as dirt, dust, and moisture, which can cause damage to the internal components. Hydraulic fluids often contain additives that provide sealing properties and protect against corrosion, maintaining the integrity of the hydraulic system.
Hydraulic fluid plays a role in pressure regulation within the forklift cylinder. The hydraulic pump pressurizes the fluid, and this pressure is transmitted to the cylinder to generate the required force for lifting loads. The properties of the hydraulic fluid, such as viscosity and compressibility, influence the pressure characteristics within the system. Proper selection of hydraulic fluid ensures the desired pressure levels are maintained, allowing the forklift to operate safely and efficiently.
Hydraulic fluid acts as a medium for suspending and carrying away contaminants that may enter the forklift cylinder. It traps particles and debris, preventing them from settling on critical hydraulic components. This helps to maintain the cleanliness of the hydraulic system and reduces the risk of damage or clogging. Regular maintenance, including fluid filtration and replacement, is essential to ensure the hydraulic fluid effectively suspends contaminants and maintains system cleanliness.
In summary, hydraulic fluid plays a vital role in a forklift cylinder. It transmits power, provides lubrication, facilitates heat transfer, helps maintain seals, regulates pressure, and suspends contaminants. By performing these functions, hydraulic fluid ensures the smooth and efficient operation of the forklift hydraulic system, contributing to the lifting and handling of heavy loads with precision and reliability.
editor by CX 2024-02-10
China Good quality Steering Hydraulic Cylinder Forklift Oil Cylinder vacuum pump diy
Product Description
Steering hydraulic cylinder forklift oil cylinder
Product Description
| Piston diameter | Max. 200mm, customizable |
| Rod diameter | Max. 160mm, customizable |
| Stroke | Max. 2500mm, customizable |
| Pressure | 16~25Mpa |
| Operating temperature | -40~120 ºC |
| OEM | Accepted |
| MOQ | 1pcs |
We could customized per your drawing!
OTHER HYDRAULIC CYLINDERS
Company Profile
About US:
Tianjian Hydraulic. is a leader in the engineering design and manufacture of high pressure hydraulic cylinders that are widely used in the fields of mining, metallurgy, construction machinery, marine, offshore, water engineering, wind power, hydraulic press, agricultural machinery, and so on.
The Tianjian team has almost 8 years experience delivering innovative and dependable solutions to meet OEM high pressure hydraulic cylinder needs.
If possible, when contact with us, please apply information as below
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Bore |
Rod |
Stroke |
Work Pressure |
Mounting |
Work environment |
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Quality Assurance
| Inspection Type | Inspection Standard |
| Raw Material Inspection | Before storage, QC takes the measurement of the raw materials. |
| Process Material Inspection | During the production, QCs conduct a random inspection. Before the hydraulic cylinder parts transferred to the next process, QCs takes inspection. |
| Final Function Testing | All the hydraulic cylinders take hydraulic function test |
FAQ
FAQ:
1, What does your company do?
A: we are a supplier of high quality Hydraulic Cylinders for mining, construction, waste management, forestry, agriculture, etc.
2, Are you a manufacture or a trading company?
A: We are a manufacturer. Warmly welcome to visit us!
3, What certificate do you have?
A: All our factories are ISO certificated. And our main suppliers of materials and parts are with CE, RoHS, and UL certificates.
4, How long is your delivery time?
A: The delivery time depends on different products and quantity. The cylinder usually need about 15-60 days.
5, Can you make parts as customer’s requirement or drawing?
A: Yes, we can OEM for you as your drawings. Our engineer also can give you professional support for technical suggestions.
6, What kind of payment terms do you accept?
A: We prefer T/T through bank. 30% when order is confirmed and 70% before shipment. Can be negotiated.
7, What is your warranty policy?
A: All our products are warranted for 1 full year from date of delivery against defects in materials and workmanship. This warranty does not cover parts that are worn out through the course of normal operation or are damaged through negligence. We serious remind that unclean hydraulic oil will definitely cause damage to your Hydraulic components. And this damage is not included in the warranty range. So we strongly suggest you to use new clean oil or make sure the system oil are clean when using our parts
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | 10 Years |
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| Warranty: | 1 Year |
| Material: | Carbon Steel |
| Surface Treatment: | Baking Paint |
| Customized: | Customized |
| Standard: | Nonstandard |
| Samples: |
US$ 200/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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How does a forklift hydraulic cylinder contribute to quick load release?
A forklift hydraulic cylinder plays a crucial role in facilitating quick load release during material handling operations. Here’s an explanation of how it achieves this:
The hydraulic cylinder’s contribution to quick load release is primarily attributed to its design and the following factors:
1. Cylinder Actuation:
The hydraulic cylinder is actuated by the controlled release of hydraulic fluid. When the operator activates the appropriate controls, the hydraulic system allows the fluid to flow back into the reservoir, causing the cylinder to retract rapidly. This rapid retraction enables quick release of the load, expediting the unloading process.
2. Flow Control Valves:
The forklift’s hydraulic system incorporates flow control valves that regulate the rate of fluid flow to and from the hydraulic cylinder. During load release, these valves can be adjusted to increase the flow rate, allowing the hydraulic fluid to return to the reservoir more quickly. By controlling the flow, the cylinder can retract rapidly, facilitating quick load release.
3. Load Lowering Speed:
Hydraulic cylinders also contribute to quick load release through their load lowering functionality. When the operator desires to lower the load rapidly, the hydraulic system can be adjusted to increase the flow rate of the hydraulic fluid, which allows for faster descent of the load. This controlled acceleration of load lowering speed helps expedite the unloading process.
4. Responsive Control System:
The forklift’s hydraulic control system, including the controls for the hydraulic cylinder, is designed to be responsive and easy to operate. The operator can quickly activate the load release functions, initiating the rapid retraction of the cylinder and the subsequent quick release of the load. The intuitive control system ensures efficient and timely load release.
5. Safety Measures:
While facilitating quick load release, forklift hydraulic cylinders also incorporate safety measures to prevent uncontrolled or accidental release of the load. These safety features, such as pressure relief valves and load holding valves, ensure that the load release process remains safe and controlled, minimizing the risk of accidents or damage.
In summary, a forklift hydraulic cylinder contributes to quick load release through its actuation mechanism, flow control valves, load lowering functionality, responsive control system, and integrated safety measures. By utilizing these features, the cylinder enables rapid retraction and controlled release of the load, enhancing the efficiency of material handling operations.
Can hydraulic cylinders be used in cold storage forklifts?
Yes, hydraulic cylinders can be used in cold storage forklifts. Cold storage forklifts, also known as freezer forklifts or refrigerated forklifts, are specifically designed to operate in cold environments such as cold storage warehouses or freezer rooms. Hydraulic cylinders play an essential role in the functionality of these specialized forklifts. Here’s an explanation of how hydraulic cylinders are used in cold storage forklifts:
Hydraulic cylinders are utilized in cold storage forklifts in the following ways:
1. Mast Lifting:
Similar to standard forklifts, hydraulic cylinders are used to lift and lower the mast in cold storage forklifts. The mast is the vertical assembly that houses the lifting mechanism and forks. Hydraulic cylinders provide the power and control for vertical movement, allowing the forklift to lift and lower loads in cold storage environments.
2. Reach and Extend:
Cold storage forklifts may have telescopic masts or extendable booms to reach and handle loads in high storage racks. Hydraulic cylinders are responsible for extending and retracting the telescopic sections of the mast or boom. This feature enables the forklift to reach and handle pallets or goods located at varying heights in cold storage areas.
3. Load Manipulation:
Hydraulic cylinders contribute to load manipulation in cold storage forklifts. These cylinders are used to control attachments such as side shifters, fork positioners, or clamp mechanisms. By utilizing hydraulic power, the cylinders allow for precise adjustments and positioning of the attachments, facilitating efficient handling of loads in cold storage environments.
4. Operator Controls:
Cold storage forklifts are equipped with operator controls that enable the adjustment and operation of hydraulic cylinders. The forklift operator can use the control levers or buttons within the cabin to activate and control the hydraulic cylinders, adjusting the lifting, reaching, or attachment functions as needed.
5. Cold-Resistant Design:
Hydraulic cylinders used in cold storage forklifts are often designed to withstand low temperatures. They may incorporate special seals, lubricants, or materials that can withstand the cold environment without compromising performance. This ensures the reliability and functionality of the hydraulic system in sub-zero temperatures.
In summary, hydraulic cylinders are integral components of cold storage forklifts, enabling mast lifting, reach and extension, load manipulation, and operator control functions. These cylinders are designed to operate in cold environments and contribute to the efficiency and effectiveness of material handling operations in cold storage warehouses or freezer rooms.
What are the components of a forklift hydraulic cylinder?
A forklift hydraulic cylinder consists of several components that work together to generate the necessary force for lifting loads. Here’s a breakdown of the key components:
1. Cylinder Barrel:
The cylinder barrel is a cylindrical tube that provides the housing for the other components of the hydraulic cylinder. It is typically made of high-strength steel or other durable materials to withstand the hydraulic forces.
2. Piston:
The piston is a cylindrical component that fits inside the cylinder barrel. It divides the cylinder into two chambers and is responsible for transferring the hydraulic force. The piston is sealed against the cylinder barrel to prevent fluid leakage between the chambers.
3. Piston Rod:
The piston rod extends from the piston and protrudes out of the cylinder barrel. It is connected to the load-bearing structure of the forklift, such as the mast assembly. The piston rod transmits the force generated by the hydraulic fluid to lift and lower the loads.
4. Seals:
Seals are essential components that prevent hydraulic fluid leakage and maintain the pressure within the cylinder. They are typically made of rubber or other elastomeric materials and are positioned at various points of the cylinder, such as around the piston and piston rod.
5. Inlet and Outlet Ports:
The hydraulic cylinder has inlet and outlet ports that allow the hydraulic fluid to enter and exit the cylinder. The inlet port is connected to the hydraulic system’s control valves and hoses, delivering pressurized fluid into the cylinder. The outlet port allows the fluid to flow out of the cylinder when the load is being lowered.
6. Mounting and Connection Components:
To integrate the hydraulic cylinder into the forklift’s hydraulic system, various mounting and connection components are used. These can include brackets, pins, clevises, and other fittings that secure and connect the cylinder to the forklift’s structure.
Each of these components plays a crucial role in the operation of the forklift hydraulic cylinder. The cylinder barrel provides the housing, the piston and piston rod generate the force, seals prevent fluid leakage, and the inlet and outlet ports facilitate the flow of hydraulic fluid. The mounting and connection components ensure proper integration into the forklift.
In summary, the components of a forklift hydraulic cylinder include the cylinder barrel, piston, piston rod, seals, inlet and outlet ports, and various mounting and connection components. Together, these components enable the hydraulic cylinder to generate the force necessary for lifting and lowering loads in a forklift.
editor by CX 2024-02-05
China high quality 3 Axle Heavy Tilt 80 100 Ton Hydraulic Cylinder for Dump Trailer Transport Bulk Cargo or Sand vacuum pump electric
Product Description
Specifications:
| Product Name | SGS Series Hydraulic Cylinder |
| Work Press | 7/14/16/21/31.5MPa |
| Material | Aluminum, Cast Iron,45mnb Steel, Stainless Steel |
| Stage | Up to 5 Stage |
| Bore Size | 40mm–320mm, Customizable |
| Shaft Diameter | 20mm–220mm, Customizable |
| Stroke Length | 30mm–14100mm, Customizable |
| Rod Surface Hardness | HRC48-54 |
| Operating Temperature | -40°C to +120 °C |
| Paint Color | Black, Yellow, Blue, Brown, Customizable |
| Service | OEM&ODM |
| Warranty | 1 Year |
| MOQ | 1 Piece |
| Delivery Time | 7-15 Days, Also depending on specific demands |
| Certification | ISO9001,CE |
| Capacity | 50,000Pcs per year |
Product Display:
Mounting:
Working Flow: About Us
Tongte designs and manufactures durable, heavy-duty hydraulic products and accessories and offers lifecycle services to them. We constantly develop our machine base and operations to meet customer-specific needs and remain leaders in the industry. Beyond all else, we want to be the trusted, groundbreaking partner our customers truly need.
In addition to the customized cylinders, CHINAMFG offers hydraulic power units, Electric-Hydraulic linear actuators, piston accumulators, system configurations, and versatile services such as repair and manufacturing services. The modern production facilities are located in HangZhou, ZheJiang (China) where production started in 2001. The core values of Tongke guiding its business strongly are commitment, sustainability, interaction, and customer-first.
We possess over 20 years of experience in the industry and extensive global market experience, our customers are located all over the world, and we truly commit to the customers’ needs – these are the success factors of our family-owned company. Our vision is to grow and expand the business further into global markets.
FAQ:
Q1: What does your company do?
A: we are a supplier of high-quality hydraulic products including Hydraulic Cylinders, Hydraulic Power packs, Hydraulic Linear, and other Hydraulic components.
Q2:Are you a manufacturer or trading company?
A: We are a manufacturer.
Q3:Are you able to make Non-standard or customized products?
A: Yes, we can.
Q3: How long is your delivery time?
A: Normally, the delivery time is 7 days if we have stock, and 15-30 working days if we don’t. but it
also depends on the product
requirements and quantity.
Q4: Do you provide samples? are the samples free or not?
A: Yes, we can provide samples, but they are not free of charge.
Q5: What are your payment terms?
A: 30% deposit T/T or Irrevocable L/C at sight, If you have any questions, please feel free to
contact us.
Q6: What is your warranty policy?
A: All our products are warranted for 1 full year from the date of delivery against defects in materials and workmanship. Each individual product will be strictly inspected on our factory QC Process
System before shipment. We also have a Customer Service team to respond to customers’ questions within 12 hours. /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Certification: | ISO9001 |
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| Pressure: | Medium Pressure |
| Work Temperature: | Normal Temperature |
| Customization: |
Available
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Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Can tilt cylinders be used in forestry equipment for tree handling?
Yes, tilt cylinders can be used in forestry equipment for tree handling. These cylinders play a vital role in enhancing the efficiency and safety of forestry machinery involved in tasks such as felling, delimbing, and loading trees. Here’s a detailed explanation:
- Tilt Angle Adjustment: Tilt cylinders allow operators to adjust the tilt angle of forestry equipment attachments, such as grapples or felling heads. By actuating the cylinders, operators can tilt the attachment to the desired angle, facilitating precise tree handling. The ability to control the tilt angle enables operators to align the attachment with the tree trunk or branches, improving cutting accuracy and minimizing the risk of damage to the machinery or surrounding environment.
- Tree Gripping and Manipulation: Tilt cylinders contribute to effective tree gripping and manipulation. When combined with grapples or clamps, these cylinders provide the necessary force and control to securely hold and maneuver trees. Operators can adjust the tilt angle of the attachment to ensure a firm grip on the tree during felling, delimbing, or loading operations. This capability enhances operational safety, prevents tree slippage, and improves overall productivity.
- Load Distribution: Precise tree handling requires proper load distribution. Tilt cylinders allow operators to adjust the tilt angle to distribute the tree’s weight evenly across the equipment. This optimization of load distribution is particularly important when handling large or heavy trees. By achieving balanced positioning through tilt cylinder control, operators can minimize stress on the equipment, maintain stability, and ensure safe tree handling.
- Integration with Control Systems: Tilt cylinders can be integrated with advanced control systems in modern forestry equipment. These control systems may include hydraulic or electronic controls that offer precise and automated tilt angle adjustments. By utilizing such systems, operators can achieve consistent and accurate tree handling, reducing operator fatigue and improving operational efficiency.
- Operator Safety and Ergonomics: Tilt cylinders contribute to operator safety and ergonomics during tree handling tasks. By allowing for precise tilt angle adjustments, these cylinders enable operators to maintain a comfortable and ergonomic working posture. This reduces the risk of strain or injury and enhances operator control and visibility, especially in challenging forestry environments.
- Attachment Versatility: Tilt cylinders provide versatility in forestry equipment attachments. They can be used in various configurations, such as single-acting or double-acting cylinders, depending on the specific application requirements. This versatility allows forestry machinery to handle different tree sizes, shapes, and conditions, adapting to the diverse needs of forestry operations.
Therefore, tilt cylinders can be effectively utilized in forestry equipment for tree handling. Whether it involves tilt angle adjustment, tree gripping and manipulation, load distribution optimization, integration with control systems, operator safety and ergonomics, or attachment versatility, tilt cylinders contribute to improving the efficiency, accuracy, and safety of tree handling operations in the forestry industry.
Can tilt cylinders be used in construction equipment like bulldozers and excavators?
Yes, tilt cylinders are commonly used in construction equipment like bulldozers and excavators. These cylinders play a crucial role in enhancing the functionality and versatility of such equipment. Here’s a detailed explanation:
- Bulldozers: Tilt cylinders are essential components in bulldozers, enabling the adjustment of the blade’s angle for efficient earthmoving and grading operations. The tilt cylinders allow the operator to control the blade’s tilt, allowing it to adapt to the terrain, achieve desired slopes, and efficiently push or move materials. By tilting the blade, bulldozers can perform tasks such as leveling ground, creating embankments, or pushing debris aside. Tilt cylinders provide the necessary force and control to execute these operations effectively.
- Excavators: Tilt cylinders also find application in excavators, particularly in the tilting of the excavator bucket. By incorporating tilt cylinders, excavators gain the ability to tilt the bucket and precisely control the material’s dumping or placement. This feature is valuable in tasks such as digging trenches, loading trucks, or shaping terrain. Tilt cylinders allow operators to adjust the bucket’s angle, ensuring accurate positioning and efficient material handling.
- Versatility and Efficiency: The use of tilt cylinders in construction equipment like bulldozers and excavators enhances their versatility and efficiency. By providing controlled tilting capabilities, these cylinders enable operators to adapt to different work conditions, achieve precise results, and optimize productivity. The ability to adjust the blade or bucket angle allows for more efficient material handling, improved grading accuracy, and reduced rework.
- Integration with Hydraulic Systems: Tilt cylinders are integrated with hydraulic systems present in bulldozers and excavators. Hydraulic power is utilized to actuate the cylinders, providing the required force and control for tilting. The hydraulic system allows for smooth and precise movement, enabling operators to adjust the tilt angle accurately and quickly respond to changing requirements.
- Customization and Compatibility: Tilt cylinders can be customized to suit specific bulldozer and excavator models. Manufacturers offer tilt cylinders with varying specifications, such as different force capacities, stroke lengths, and mounting options, to ensure compatibility and optimal performance with specific equipment. This customization allows for seamless integration and enhances the overall functionality of construction machinery.
Therefore, tilt cylinders are widely used in construction equipment like bulldozers and excavators, enabling controlled tilting of blades and buckets. These cylinders contribute to the versatility, efficiency, and precision of the equipment, empowering operators to accomplish various earthmoving and material handling tasks with enhanced productivity and performance.
How does a tilt cylinder handle variations in equipment tilt and positioning?
A tilt cylinder is designed to handle variations in equipment tilt and positioning by incorporating specific features and mechanisms. These features allow the tilt cylinder to adapt to different angles and positions effectively. Here’s an explanation of how a tilt cylinder handles variations in equipment tilt and positioning:
- Range of Motion: Tilt cylinders are engineered to provide a wide range of motion. They can tilt or angle components within a specified range, allowing for various positions and angles. The range of motion is determined by the design and construction of the cylinder, as well as the attachment points on the equipment. This versatility enables the tilt cylinder to accommodate different tilting requirements and adapt to varying equipment positions.
- Control Valves: Tilt cylinders are equipped with control valves that enable precise control over the tilting movement. These valves regulate the flow and direction of hydraulic fluid, allowing operators to control the speed, extent, and direction of the tilt. By adjusting the control valves, operators can fine-tune the positioning of the equipment, compensating for variations in tilt and ensuring accurate alignment.
- Feedback Mechanisms: Some tilt cylinders incorporate feedback mechanisms such as limit switches or sensors. These mechanisms provide real-time feedback on the position and angle of the tilted component. By monitoring the feedback, operators can precisely adjust the tilt cylinder to compensate for variations in equipment tilt and positioning. This ensures that the component remains in the desired position and angle, enhancing operational efficiency and safety.
- Hydraulic System Control: The hydraulic system that powers the tilt cylinder plays a crucial role in handling variations in equipment tilt and positioning. The hydraulic system includes pressure regulators, flow control valves, and other components that allow operators to finely adjust the hydraulic pressure and flow. By manipulating the hydraulic system controls, operators can compensate for variations in equipment tilt and achieve the desired positioning with precision.
- Robust Construction: Tilt cylinders are built with robust materials and construction to withstand variations in equipment tilt and positioning. They are designed to handle high loads and resist external forces that may impact the tilting movement. The robust construction ensures the durability and stability of the tilt cylinder, enabling it to maintain consistent performance even in challenging operating conditions.
Overall, a combination of factors such as the range of motion, control valves, feedback mechanisms, hydraulic system control, and robust construction allows a tilt cylinder to handle variations in equipment tilt and positioning. These features work together to ensure precise control, adaptability, and stability, enabling the tilt cylinder to effectively handle different angles and positions of the equipment it is attached to.
editor by CX 2024-02-04
China high quality Exquisite Structure 18.1MPa Forklift Hydraulic Tilt Cylinder 12kg for Sale vacuum pump oil
Product Description
Exquisite Structure 18.1MPa Forklift hydraulic Tilt Cylinder 12kg for sale
The tilt cylinder is a hydraulic component used in various applications, including construction equipment, agricultural machinery, and material handling equipment like forklifts. It is responsible for controlling the tilting motion of a hydraulic system, typically a mast or boom, allowing for the adjustment of angles and positions. Tilt cylinders are crucial components that enable precise control and positioning in various hydraulic systems. Their ability to adjust angles and positions contributes to the versatility and efficiency of equipment in numerous industries and applications.
| bore diameter (D) | rod diameter (d) | stroke (S) | Installation distance (L) | working pressure | Interface dimensions (M) | weight |
| Φ70 | Φ30 | 156 | 453 | 18.1MPa | 2-G1/4 | 12kg |
(1) Our company can customize non-standard oil cylinders within the range of cylinder diameter D360MM and stroke L6000MM according to customer requirements;
(2) The above product prices are nontax unit prices, excluding packaging and transportation costs required for the export
Tilt Cylinder for Forklift
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Function: The primary function of the tilt cylinder in a forklift is to control the tilting movement of the mast and forks. It enables the operator to tilt the forks CHINAMFG or backward, allowing for lifting, transporting, and depositing loads with precision and stability.
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Hydraulic Power: The forklift’s hydraulic system powers the tilt cylinder. It is connected to hydraulic lines that supply hydraulic fluid under pressure. When the operator activates the tilt control lever, hydraulic fluid is directed to the tilt cylinder, causing it to extend or retract and initiate the tilting motion.
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Construction: Forklift tilt cylinders are typically double-acting hydraulic cylinders. They consist of a cylindrical barrel, a piston rod, and seals to prevent fluid leakage. The cylinder is mounted on the forklift’s mast and connected to the carriage or tilting mechanism. The piston rod extends and retracts within the cylinder barrel, allowing the mast and forks to tilt.
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Control: The operator controls the tilt cylinder using a control lever or joystick located in the forklift’s operator compartment. By manipulating the control lever, the operator can activate the hydraulic system to extend or retract the tilt cylinder, thereby adjusting the tilt angle of the forks. Many forklifts also feature additional controls for fine-tuning the tilt movement and achieving precise load positioning.
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Safety Features: Forklifts are equipped with safety features related to the tilt cylinder operation. These may include tilt speed control, load backrests, and tilt lock mechanisms to prevent unintentional tilting or ensure the forks remain fixed during transport.
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Maintenance: Regular maintenance and inspection of the tilt cylinder are essential to ensure its proper functioning. This includes checking for leaks, verifying the condition of seals, and maintaining the hydraulic fluid at the recommended level and quality. Any signs of damage or malfunction should be addressed promptly to prevent equipment downtime and ensure safe operation.
How to Select a Tilt Cylinder?
When selecting a tilt cylinder for a specific application, it is essential to consider several factors to ensure compatibility and optimal performance. Here are some key factors to consider when selecting a tilt cylinder:
1. Forklift Model and Manufacturer: Start by identifying the make and model of the forklift for which you need a tilt cylinder. Different forklift manufacturers may have specific tilt cylinder specifications and compatibility requirements. Consult the forklift’s manual or contact the manufacturer for guidance on your model’s recommended tilt cylinder specifications.
2. Load Capacity: Determine your forklift’s maximum load capacity requirements. The tilt cylinder should be able to handle the weight of the loads you typically take. Consider the static and dynamic loads the tilt cylinder will be subjected to during operation. Ensure that the selected tilt cylinder has an adequate load capacity to handle the loads safely and efficiently.
3. Tilt Angle Range: Evaluate your application’s required tilt angle range. Different forklifts may have varying tilt angle capabilities. Ensure the selected tilt cylinder can achieve the desired angles to accommodate your specific operational needs.
4. Mounting Configuration: Consider the mounting configuration of the tilt cylinder. Forklifts may have different mounting styles or attachment points for tilt cylinders. Ensure that the selected tilt cylinder is compatible with the mounting configuration of your forklift. This includes considering the mounting bolt pattern, attachment points, and dimensions.
5. Hydraulic System Compatibility: Assess the hydraulic system requirements of your forklift. Consider factors such as hydraulic flow rate, pressure rating, and compatibility with the existing hydraulic system. The selected tilt cylinder should be compatible with the hydraulic system of your forklift to ensure proper operation and performance.
6. Quality and Reliability: Choose a tilt cylinder from a reputable manufacturer of high-quality hydraulic components. A reliable tilt cylinder will offer durability, long service life, and consistent performance, reducing the risk of downtime and maintenance issues.
7. Safety Features: Consider any additional safety features or considerations required for your application. Some tilt cylinders may incorporate safety features such as load backrests, speed control, or tilt lock mechanisms. Assess whether these features are necessary for your application and ensure the selected tilt cylinder meets the required safety standards.
8. Consultation and Expert Advice: If you are uncertain about the selection process or specific requirements, it is advisable to consult with a qualified forklift technician, dealer, or tilt cylinder manufacturer. They can provide guidance based on their expertise and experience, helping you select the most suitable tilt cylinder for your application.
By considering these factors and consulting relevant resources, you can select a tilt cylinder compatible with your forklift model, meets the load capacity and tilt angle requirements, and ensures safe and efficient operation.
Our Company
We have a first-class independent R&D platform for assembly. The forklift cylinder production workshop has 4 semi-automatic lifting cylinder assembly lines and 1 fully automatic tilting cylinder assembly line, with a designed annual production capacity of 1 million pieces; the special cylinder workshop is equipped with semi-automatic cleaning and assembly systems of various specifications, with a designed annual production capacity of 200,000 essays. It has famous CNC machining equipment, machining centers, special equipment for high-precision cylinder processing, robot welding machines, automatic cleaning machines, automatic cylinder assembly machines, and automatic paint production lines. We have more than 300 sets of critical equipment running. The optimized allocation and efficient utilization of equipment resources ensure the precision requirements of the products and meet the high standard quality requirements of the products.
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Forklift cylinder assembly shop |
Other types of cylinder assembly shop |
Welding
Painting & coating
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Painting & coating line |
Fully automatic water-based |
Testing
To further improve product performance, and establish the leadership position of our hydraulic cylinder in the industry, our company and zjimee jointly established a Comprehensive performance laboratory of hydraulic cylinders, hydraulic valves, and hydraulic pumps; the lab is computer-assisted testing, using electro-hydraulic control technology, the test conditions preset by computer, which improves the test accuracy and system versatility, and the experimental data.
The automatic collection is realized through the application of sensors, and the output data, such as the internal leakage and load efficiency of the cylinder or the valve, are directly processed by the
computer and converted to standard units (ml/min; %). At the same time, to ensure the working safety of the hydraulic system, the state monitoring function is carried out for key performance parameters, such as “oil temperature monitoring, liquid level monitoring, filter device monitoring,” etc. Among them, the hydraulic cylinder test stand can test the performance of “load efficiency” and “internal leakage” by readings. At the same time, it is equipped with a grating ruler measuring instrument, which meets the requirements of all test items of hydraulic cylinder products in the national standard
Our Factory
Packaging & Shipping
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| Certification: | GS, RoHS, CE, ISO9001 |
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| Pressure: | Medium Pressure |
| Work Temperature: | Normal Temperature |
| Acting Way: | Double Acting |
| Working Method: | Rotary |
| Adjusted Form: | Regulated Type |
How Does a Forklift Hydraulic Cylinder Handle Variations in Temperature?
A forklift hydraulic cylinder is designed to handle variations in temperature effectively to ensure reliable and consistent performance. The hydraulic system, including the cylinder, is engineered to withstand both high and low temperatures commonly encountered in different operating environments. Here’s a detailed explanation of how a forklift hydraulic cylinder handles variations in temperature:
- Temperature-Resistant Seals:
- Hydraulic Fluid Selection:
- Thermal Expansion Compensation:
- Heat Dissipation and Cooling:
- Cold Start Considerations:
- Insulation and Protective Measures:
Hydraulic cylinders in forklifts are equipped with seals that are specifically designed to withstand temperature fluctuations. These seals are made from high-quality materials such as synthetic rubber or thermoplastic elastomers that have excellent resistance to heat and cold. The temperature-resistant seals ensure proper sealing and prevent leakage of hydraulic fluid, even when exposed to extreme temperature conditions.
The choice of hydraulic fluid plays a crucial role in temperature management within the hydraulic system, including the cylinder. Different types of hydraulic fluids are available, each with specific temperature ranges for optimal performance. Forklift manufacturers typically recommend hydraulic fluids that are suitable for the expected operating temperatures. These fluids have properties that enable them to maintain consistent viscosity and lubrication characteristics, ensuring smooth cylinder operation across a wide temperature range.
Variations in temperature cause materials to expand or contract. Hydraulic cylinders are designed to accommodate the thermal expansion of components effectively. The materials used in the cylinder construction, such as steel or aluminum alloys, have specific coefficients of thermal expansion. By considering these properties during the design and manufacturing process, forklift hydraulic cylinders are built to compensate for thermal expansion, minimizing the risk of structural damage or performance issues due to temperature changes.
In high-temperature environments, forklift hydraulic cylinders may be exposed to heat generated by the hydraulic system or external sources. To prevent overheating, cylinders are often equipped with cooling mechanisms. These mechanisms can include cooling fins or external cooling systems that help dissipate heat and maintain the cylinder within the desired temperature range. Effective heat dissipation ensures that the hydraulic fluid retains its optimal properties and that the cylinder operates efficiently and reliably.
In low-temperature conditions, such as during cold starts, hydraulic cylinders may experience increased viscosity of the hydraulic fluid, which can affect their performance. To mitigate this issue, forklift hydraulic systems are designed with features such as preheating systems or low-temperature hydraulic fluids. These measures help to warm up the hydraulic fluid and ensure its proper flow and lubrication, allowing the hydraulic cylinder to operate smoothly even in cold environments.
In extreme temperature conditions, additional insulation or protective measures may be applied to the hydraulic cylinder and its components. Insulation materials can help maintain stable operating temperatures within the cylinder, preventing heat loss in cold environments or minimizing heat absorption in hot environments. Protective coatings or covers may also be used to shield the cylinder from external temperature fluctuations or exposure to harsh elements, ensuring its longevity and performance.
By incorporating temperature-resistant seals, selecting suitable hydraulic fluids, compensating for thermal expansion, implementing heat dissipation mechanisms, considering cold start conditions, and applying insulation or protective measures, forklift hydraulic cylinders are designed to handle variations in temperature effectively. These design considerations ensure the reliable and consistent operation of the hydraulic system, enabling forklifts to perform optimally in diverse temperature environments.
Can hydraulic cylinders be used in cold storage forklifts?
Yes, hydraulic cylinders can be used in cold storage forklifts. Cold storage forklifts, also known as freezer forklifts or refrigerated forklifts, are specifically designed to operate in cold environments such as cold storage warehouses or freezer rooms. Hydraulic cylinders play an essential role in the functionality of these specialized forklifts. Here’s an explanation of how hydraulic cylinders are used in cold storage forklifts:
Hydraulic cylinders are utilized in cold storage forklifts in the following ways:
1. Mast Lifting:
Similar to standard forklifts, hydraulic cylinders are used to lift and lower the mast in cold storage forklifts. The mast is the vertical assembly that houses the lifting mechanism and forks. Hydraulic cylinders provide the power and control for vertical movement, allowing the forklift to lift and lower loads in cold storage environments.
2. Reach and Extend:
Cold storage forklifts may have telescopic masts or extendable booms to reach and handle loads in high storage racks. Hydraulic cylinders are responsible for extending and retracting the telescopic sections of the mast or boom. This feature enables the forklift to reach and handle pallets or goods located at varying heights in cold storage areas.
3. Load Manipulation:
Hydraulic cylinders contribute to load manipulation in cold storage forklifts. These cylinders are used to control attachments such as side shifters, fork positioners, or clamp mechanisms. By utilizing hydraulic power, the cylinders allow for precise adjustments and positioning of the attachments, facilitating efficient handling of loads in cold storage environments.
4. Operator Controls:
Cold storage forklifts are equipped with operator controls that enable the adjustment and operation of hydraulic cylinders. The forklift operator can use the control levers or buttons within the cabin to activate and control the hydraulic cylinders, adjusting the lifting, reaching, or attachment functions as needed.
5. Cold-Resistant Design:
Hydraulic cylinders used in cold storage forklifts are often designed to withstand low temperatures. They may incorporate special seals, lubricants, or materials that can withstand the cold environment without compromising performance. This ensures the reliability and functionality of the hydraulic system in sub-zero temperatures.
In summary, hydraulic cylinders are integral components of cold storage forklifts, enabling mast lifting, reach and extension, load manipulation, and operator control functions. These cylinders are designed to operate in cold environments and contribute to the efficiency and effectiveness of material handling operations in cold storage warehouses or freezer rooms.
How Does a Forklift Hydraulic Cylinder Contribute to Precise Load Positioning?
A forklift hydraulic cylinder plays a crucial role in achieving precise load positioning during material handling operations. The hydraulic cylinder, along with the hydraulic system of a forklift, enables operators to accurately lift, lower, and position loads with precision. Here’s how a forklift hydraulic cylinder contributes to precise load positioning:
- Controlled Lifting and Lowering:
- Smooth and Gradual Movements:
- Load Sensing and Feedback:
- Fine Adjustment Controls:
- Stability and Balance:
The hydraulic cylinder allows for controlled lifting and lowering of the load. When the operator activates the controls to lift the load, the pressurized hydraulic fluid is directed to the hydraulic cylinder. The hydraulic pressure exerts force on the piston, causing it to extend and lift the load. By regulating the hydraulic pressure and flow, the operator can precisely control the height to which the load is raised. Similarly, during lowering, the hydraulic system enables a controlled descent, allowing for accurate placement of the load.
The hydraulic system, including the cylinder, facilitates smooth and gradual movements of the load. This is achieved through the use of control valves and hydraulic fluid flow regulation. By adjusting the valve settings, the operator can control the speed at which the hydraulic fluid enters or exits the cylinder, resulting in smooth and gradual movements. This level of control allows for precise positioning of the load, especially when working in tight spaces or when dealing with fragile or sensitive materials.
Modern forklifts often incorporate load sensing mechanisms in their hydraulic systems, which further enhance precise load positioning. Load sensing valves continuously monitor the force exerted on the hydraulic cylinder and provide feedback to the hydraulic system. This feedback enables the hydraulic system to adjust the hydraulic pressure and flow rate in real-time, ensuring that the load is positioned accurately and safely. Load sensing technology helps compensate for variations in load weight and provides the operator with greater control and precision.
Forklift hydraulic systems are typically equipped with fine adjustment controls that allow for precise load positioning. These controls, often in the form of joysticks or knobs, enable the operator to make small, incremental adjustments to the lift height or tilt angle of the forks. By manipulating these controls, the operator can fine-tune the position of the load to align it with racks, shelves, or other designated areas. These fine adjustment controls provide the operator with fine-grained control over load positioning, increasing accuracy and efficiency.
The hydraulic cylinder works in conjunction with the overall design and stability features of the forklift to contribute to precise load positioning. Forklifts are designed with a stable base, a low center of gravity, and features such as tilt cylinders and mast positioners. These elements ensure stability and balance during load handling operations, allowing for more accurate positioning of the load. The hydraulic cylinder’s smooth and controlled movements, combined with the stability features of the forklift, enable precise load placement without compromising safety or stability.
In summary, a forklift hydraulic cylinder contributes to precise load positioning through controlled lifting and lowering, smooth and gradual movements, load sensing and feedback mechanisms, fine adjustment controls, and the overall stability and balance of the forklift. These features and capabilities empower operators to handle loads with precision, align them accurately in designated areas, and optimize material handling operations in various industrial settings.
editor by CX 2024-01-30
China high quality Forklift Parts Tilt Cylinder Used for Nisan1f2 3t with OEM Qxygns vacuum pump adapter
Product Description
Company Profile
Handavos International Trading Co.,Ltd focus on forklift spare parts for over 10 years. The factory covers about 30,000 square meters,there are 150 employees.The company is located in HangZhou.The logistics and transportation is very convenient. It is 100 kilometers from ZheJiang Port.
We are one of the Domestic specialized import forklift parts in the wholesalers and retailers. Main products are Engine parts,Hydraulic Parts,Transmission Parts,Electrical Parts,Filter parts,Drive System,Cooling system and Attachments.Our company has more than millions of parts inventory and in HangZhou, ZheJiang , ZheJiang ,HangZhou,Chendu with offices.
Welcome to company to visit and negotiate.
Specfication
Teamwork
Our team is a contingent of younger,better educated,quality efficient and vibrant.There are 50 people in the team.We have first-class products,superior service and high competitive prices and adequate inventory and timely delivery have won the trust of customers.
Where you are ,Handavos provides high quality forklift parts at competitive price with excellent service.
Packaging & Delivery
Packaging Details
Strong wooden case in standard export pallets.
6-piece per set package.
Port: ZheJiang ,HangZhou…
Lead Time:
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | Online Support |
|---|---|
| Warranty: | Unavailable |
| Material: | Stainless Steel |
| Surface Treatment: | Baking Paint |
| Customized: | Non-Customized |
| Standard: | Standard |
| Customization: |
Available
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|---|
How does a tilt cylinder contribute to stable and safe equipment operation?
A tilt cylinder plays a crucial role in ensuring stable and safe equipment operation. It provides key benefits that enhance stability, control, and overall safety. Here’s a detailed explanation:
- Load Distribution: One of the primary ways a tilt cylinder contributes to stability is by facilitating proper load distribution. By adjusting the tilt angle of the equipment’s attachment, operators can distribute the weight of the load more evenly. This balanced load distribution helps prevent excessive stress on the equipment, reducing the risk of instability or tipping during operation.
- Center of Gravity Management: Tilt cylinders allow operators to manage the center of gravity of the equipment. By adjusting the tilt angle, they can optimize the positioning of the load and maintain a stable center of gravity. This is particularly important when operating on uneven or inclined terrain. Proper center of gravity management helps prevent equipment imbalance and improves overall stability.
- Operator Control: Tilt cylinders provide operators with precise control over the equipment’s tilt angle. This control allows operators to make fine adjustments to the equipment’s position, ensuring stability during various tasks, such as material loading, dumping, or maneuvering. The ability to finely control the tilt angle contributes to safe and controlled equipment operation.
- Enhanced Maneuverability: Tilt cylinders improve the maneuverability of the equipment by allowing operators to adjust the tilt angle as needed. This flexibility enables the equipment to navigate through tight spaces, uneven surfaces, or challenging environments more effectively. The enhanced maneuverability reduces the likelihood of accidents or collisions, contributing to safe equipment operation.
- Compatibility with Safety Systems: Tilt cylinders can be integrated with safety systems and features to further enhance equipment stability and operator safety. For example, they can be linked to stability control systems that monitor and adjust the equipment’s tilt angle in real-time to maintain stability and prevent tip-overs. Additionally, tilt cylinders may be incorporated into safety interlock systems that prevent certain equipment functions from operating unless the proper tilt angle is maintained, ensuring safe operation.
- Robust Design and Construction: Tilt cylinders are designed and constructed to withstand the demanding conditions of equipment operation. They are built to handle heavy loads, resist external forces, and endure harsh environments. The robust design and construction of tilt cylinders contribute to the overall stability and safety of equipment operation.
Therefore, a tilt cylinder contributes to stable and safe equipment operation through load distribution optimization, center of gravity management, operator control, enhanced maneuverability, compatibility with safety systems, and robust design. By utilizing tilt cylinders, operators can maintain stability, improve control, and mitigate risks, ensuring a safer working environment and reducing the likelihood of accidents or equipment failures during operation.
How does a tilt cylinder contribute to efficient and controlled tilting?
A tilt cylinder plays a crucial role in ensuring efficient and controlled tilting of heavy equipment. It incorporates several features and mechanisms that contribute to this functionality. Here’s a detailed explanation:
- Hydraulic Power: Tilt cylinders are typically powered by hydraulic systems, which provide the necessary force for tilting. Hydraulic power allows for smooth and controlled movement, enabling operators to precisely adjust the tilt angle of the equipment.
- Adjustable Force and Speed: Tilt cylinders offer adjustable force and speed, allowing operators to customize the tilting action based on the specific task or load requirements. By adjusting the hydraulic pressure or flow rate, operators can control the force exerted by the cylinder and the speed at which the tilting movement occurs. This flexibility ensures efficient and controlled tilting, regardless of the load or terrain conditions.
- Position Feedback: Many tilt cylinders incorporate position feedback mechanisms, such as position sensors or encoders, which provide real-time information about the cylinder’s tilt angle. This feedback enables precise positioning and control of the equipment, allowing operators to achieve the desired tilt angle accurately. It also ensures consistent and repeatable tilting performance, enhancing efficiency and productivity.
- Integrated Valves and Controls: Tilt cylinders often feature integrated valves and controls that enable operators to manipulate the tilting action conveniently. These valves regulate the flow of hydraulic fluid to the cylinder, allowing operators to control the direction and speed of the tilt. Integrated controls, such as joysticks or switches, provide intuitive operation and facilitate precise tilting adjustments.
- Stability and Load Management: Tilt cylinders are designed to maintain stability and manage loads during tilting operations. They are engineered to withstand the forces and stresses associated with heavy loads and dynamic movements. This ensures controlled tilting and minimizes the risk of instability or tipping, contributing to safe and efficient operation.
- Sealing and Lubrication: Tilt cylinders incorporate seals and lubrication systems to minimize friction and ensure smooth operation. Seals prevent leakage and contamination, maintaining the integrity of the hydraulic system. Proper lubrication of the cylinder’s moving parts reduces wear and tear, enabling efficient and controlled tilting over an extended period.
By leveraging hydraulic power, offering adjustable force and speed, providing position feedback, integrating valves and controls, ensuring stability and load management, and incorporating sealing and lubrication systems, tilt cylinders contribute to efficient and controlled tilting of heavy equipment. These features empower operators to perform tasks with precision, optimize productivity, and maintain safe working conditions.
What is a tilt cylinder and how does it work in heavy machinery?
A tilt cylinder is a hydraulic cylinder used in heavy machinery to provide controlled tilting or angling of various components, such as buckets, blades, or attachments. It enables the adjustment of the working angle, allowing heavy machinery to perform tasks more effectively in various industries, including construction, mining, and agriculture.
Here’s how a tilt cylinder works in heavy machinery:
- Structure: A tilt cylinder consists of a cylindrical body, a piston, and a rod. The cylinder body houses the piston, which divides the cylinder into two chambers: the rod side and the head side. The rod is connected to the movable component, such as a bucket, while the cylinder body is attached to the main structure of the machinery.
- Hydraulic Fluid: The tilt cylinder is connected to a hydraulic system that supplies hydraulic fluid. The hydraulic fluid is pressurized and directed to one side of the piston, creating a force imbalance and causing the piston to move. As the piston moves, it extends or retracts the rod, resulting in the tilting action of the attached component.
- Controlled Movement: The flow of hydraulic fluid into and out of the cylinder is controlled by valves in the hydraulic system. By regulating the flow and pressure of the hydraulic fluid, the operator can precisely control the speed, direction, and extent of the tilting movement. This allows for accurate positioning and adjustment of the component according to the specific task requirements.
- Load Capacity: Tilt cylinders are designed to handle heavy loads encountered in heavy machinery. They are selected based on the load capacity requirements of the machinery and must be capable of generating sufficient force to tilt and hold the desired load securely.
- Safety Features: Tilt cylinders often incorporate safety features to prevent over-tilting or unintended movement. These features may include pressure relief valves, limit switches, or sensors that provide feedback on the position and angle of the tilted component. These safety measures help protect the machinery, operators, and surrounding environment.
The use of tilt cylinders in heavy machinery offers several advantages. They enable precise control over the tilting movement, allowing operators to adapt to different tasks and working conditions. The ability to adjust the working angle enhances the efficiency, versatility, and productivity of the machinery, as it can optimize the performance of various attachments and improve material handling capabilities.
In summary, a tilt cylinder is a hydraulic cylinder used in heavy machinery to provide controlled tilting of components. By utilizing hydraulic fluid and precise control mechanisms, tilt cylinders enable heavy machinery to perform tasks more effectively and efficiently, enhancing productivity and versatility in various industries.
editor by CX 2024-01-24
China high quality Bobcat 743 Tilt Cylinder vacuum pump connector
Product Description
Products Description
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Product Name |
HSG Series Hydraulic Cylinder |
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Work Press |
7/14/16/21/31.5MPa 37.5/63MPa Can be Customized |
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Material |
Aluminum,Cast Iron,45mnb Steel,Stainless Steel |
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Bore Size |
40mm–320mm,Customizable |
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Shaft Diameter |
20mm–220mm,Customizable |
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Stroke Length |
30mm–14100mm,Customizable |
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Rod Surface Hardness |
HRC48-54 |
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Paint Color |
Black,Yellow,Blue,Brown,Customizable |
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Mounting |
Earring,Flange,Clevis.Foot,Trunnion,Customizable |
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Warrenty |
1 Year |
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MOQ |
1 Piece |
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Delivery Time |
7-15 Days,Also depands on specific demands |
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Certification |
ISO9001,CE |
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Company Profile
QIANGLIN HYDRAULIC MACHINERY CO., LTD
| QiangLin is a professional hydraulic equipment manufacturer, mainly engaged in hydraulic system design, manufacture, installation, transformation, sales, and technical services. Our manufacturing facilities are certified to the ISO 9001 standard. We are an approved supplier to many equipment manufacturers in China. We are also partners with many customers from America, Canada, Australia, Germany, England, and other European Countries. Product quality, shorter delivery time, and customer satisfaction are our long-term commitments to our CHINAMFG customers. Hope to be your partner. |
FAQ:
Q1: Are you a trading company or a manufacturer?
A: We have our own factory.
Q2: Are you able to make Non-standard or customized products?
A: Yes, we can.
Q3: How long is your delivery time?
A: Normally, the delivery time is 7 days if we have stock, 15-30 working days if we don’t. but it
also depends on the product
requirements and quantity.
Q4: Do you provide samples? are the samples free or not?
A: Yes, we can provide samples, but they are not free of charge.
Q5: What are your payment terms?
A: 30% deposit T/T or Irrevocable L/C at sight, If you have any questions, please feel free to
contact us.
Q6: What are your After-sales services?
A: Before shipment, Each individual product will be strictly inspected on our factory QC Process
System. In addition, We have a
Customer Service team to respond to customers’ questions within 12 hours. Being helpful in
solving customers’ problems is always our goal. /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Certification: | CE, ISO9001 |
|---|---|
| Pressure: | High Pressure |
| Work Temperature: | Normal Temperature |
| Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How does a tilt cylinder contribute to precise equipment positioning?
A tilt cylinder plays a crucial role in achieving precise equipment positioning. It provides the necessary force and control to adjust the tilt angle of the equipment, allowing operators to position it accurately for various tasks. Here’s a detailed explanation:
- Tilt Angle Adjustment: A tilt cylinder allows operators to adjust the tilt angle of the equipment. By actuating the cylinder, they can tilt the equipment forwards or backwards, facilitating precise positioning. The ability to fine-tune the tilt angle enables operators to align the equipment with specific targets or work areas, ensuring optimal accuracy and efficiency.
- Load Distribution: Precise equipment positioning is essential for maintaining proper load distribution. A tilt cylinder allows operators to adjust the tilt angle to distribute the load evenly across the equipment. This is especially important when handling uneven or imbalanced loads. By achieving precise positioning through tilt cylinder control, operators can optimize load distribution, minimize stress on the equipment, and enhance stability during operation.
- Contour Adaptation: In certain applications, such as land grading or earthmoving, precise equipment positioning is necessary to adapt to the contours of the terrain. A tilt cylinder enables operators to adjust the equipment’s tilt angle to match the slope or shape of the ground. This contour adaptation capability ensures consistent contact with the surface, promoting uniform grading or excavation and achieving the desired results with precision.
- Height Adjustment: Some tilt cylinders also allow for height adjustment in addition to tilt angle adjustment. By extending or retracting the cylinder, operators can raise or lower the equipment’s position. This height adjustment capability further enhances precise positioning, enabling operators to align the equipment at the desired elevation for specific tasks or working conditions.
- Integration with Control Systems: Tilt cylinders can be integrated with advanced control systems in modern equipment. These control systems may include electronic or hydraulic controls that allow for precise and automated tilt angle adjustments. By utilizing such systems, operators can achieve highly accurate and consistent equipment positioning, reducing human error and improving overall productivity.
- Operator Feedback: Tilt cylinders equipped with sensors or feedback mechanisms can provide real-time information to operators about the equipment’s tilt angle. This feedback allows operators to make precise adjustments and ensure accurate positioning. By continuously monitoring the tilt angle, operators can maintain the desired position during operation and make necessary corrections as needed.
Therefore, a tilt cylinder contributes significantly to precise equipment positioning by enabling tilt angle adjustment, load distribution optimization, contour adaptation, height adjustment, integration with control systems, and operator feedback. These capabilities enhance the accuracy, efficiency, and versatility of equipment in various industries, including construction, material handling, agriculture, and more.
How does a tilt cylinder handle variations in tilt angle and load?
A tilt cylinder is designed to handle variations in tilt angle and load to ensure optimal performance and safe operation. It employs various mechanisms and features that allow it to adapt to different angles and loads. Here’s a detailed explanation:
- Adjustable Force and Stroke: Tilt cylinders can be adjusted to accommodate variations in tilt angle and load. The force generated by the cylinder can be controlled by adjusting the hydraulic pressure, allowing for precise control over the tilting movement. Similarly, the stroke length of the cylinder can be customized to provide the desired range of motion, enabling flexibility in achieving different tilt angles.
- Flow Control Valves: Tilt cylinders often incorporate flow control valves that regulate the speed and rate of hydraulic fluid flow. These valves allow operators to adjust the flow rate, providing finer control over the tilting movement. By adjusting the flow control valves, operators can handle variations in tilt angle and load with greater precision and stability.
- Load-Sensing Technology: Some advanced tilt cylinders utilize load-sensing technology to automatically adjust the force output based on the load applied. Load sensors integrated into the cylinder or the hydraulic system provide real-time feedback on the load, enabling the cylinder to adjust its force accordingly. This ensures consistent and safe operation, even when dealing with varying loads.
- Structural Integrity: Tilt cylinders are designed with robust construction to handle variations in load. The materials used, such as high-strength steel, provide structural integrity and durability. The cylinder’s design considers factors such as bending moments and stress distribution to ensure safe operation under different load conditions.
- Seals and Lubrication: Tilt cylinders incorporate seals and lubrication systems to minimize friction and maintain the required performance. Seals prevent leakage and contamination, ensuring the hydraulic system operates efficiently. Proper lubrication reduces wear and tear on moving parts, allowing the cylinder to handle variations in tilt angle and load smoothly and reliably.
- Stability and Balance: Tilt cylinders are designed to maintain stability and balance during tilting operations. The cylinder’s attachment points, along with the equipment’s center of gravity, are carefully considered to ensure safe and controlled tilting. This helps prevent instability or tipping when facing variations in tilt angle or load.
By incorporating adjustable force and stroke, flow control valves, load-sensing technology, robust construction, seals and lubrication, as well as ensuring stability and balance, tilt cylinders can effectively handle variations in tilt angle and load. These features enable precise control, safe operation, and reliable performance in a wide range of applications across industries.
What is a tilt cylinder and how does it work in heavy machinery?
A tilt cylinder is a hydraulic cylinder used in heavy machinery to provide controlled tilting or angling of various components, such as buckets, blades, or attachments. It enables the adjustment of the working angle, allowing heavy machinery to perform tasks more effectively in various industries, including construction, mining, and agriculture.
Here’s how a tilt cylinder works in heavy machinery:
- Structure: A tilt cylinder consists of a cylindrical body, a piston, and a rod. The cylinder body houses the piston, which divides the cylinder into two chambers: the rod side and the head side. The rod is connected to the movable component, such as a bucket, while the cylinder body is attached to the main structure of the machinery.
- Hydraulic Fluid: The tilt cylinder is connected to a hydraulic system that supplies hydraulic fluid. The hydraulic fluid is pressurized and directed to one side of the piston, creating a force imbalance and causing the piston to move. As the piston moves, it extends or retracts the rod, resulting in the tilting action of the attached component.
- Controlled Movement: The flow of hydraulic fluid into and out of the cylinder is controlled by valves in the hydraulic system. By regulating the flow and pressure of the hydraulic fluid, the operator can precisely control the speed, direction, and extent of the tilting movement. This allows for accurate positioning and adjustment of the component according to the specific task requirements.
- Load Capacity: Tilt cylinders are designed to handle heavy loads encountered in heavy machinery. They are selected based on the load capacity requirements of the machinery and must be capable of generating sufficient force to tilt and hold the desired load securely.
- Safety Features: Tilt cylinders often incorporate safety features to prevent over-tilting or unintended movement. These features may include pressure relief valves, limit switches, or sensors that provide feedback on the position and angle of the tilted component. These safety measures help protect the machinery, operators, and surrounding environment.
The use of tilt cylinders in heavy machinery offers several advantages. They enable precise control over the tilting movement, allowing operators to adapt to different tasks and working conditions. The ability to adjust the working angle enhances the efficiency, versatility, and productivity of the machinery, as it can optimize the performance of various attachments and improve material handling capabilities.
In summary, a tilt cylinder is a hydraulic cylinder used in heavy machinery to provide controlled tilting of components. By utilizing hydraulic fluid and precise control mechanisms, tilt cylinders enable heavy machinery to perform tasks more effectively and efficiently, enhancing productivity and versatility in various industries.
editor by CX 2024-01-23
China Good quality Competitive Standard Reliable Precision Made Precision Hydraulic Cylinder with Patent vacuum pump diy
Product Description
U-Series Hydraulic Dock Leveler
The USeries Hydraulic Dock Leveler is a modern material handling solution, renowned for its simplicity, efficiency, and reliability. At the heart of this exceptional performance lies the hydraulic cylinder, a crucial component that transforms hydraulic energy into the motive force required for leveler operation.
The hydraulic cylinder in the USeries is specifically designed to handle the unique challenges of the material handling industry. Its robust construction and advanced materials ensure durability, while the efficient design promotes maximum force output with minimal energy consumption.
A-Series Hydraulic Dock Leveler
The hydraulic cylinder in the ASeries is specifically designed to withstand the demands of
continuous use in a wide range of environments. Its robust construction and advanced materials ensure durability, while the efficient design promotes maximum force output with minimal energy consumption.
Furthermore, the cylinder’s efficiency is key to maintaining optimal operational speed and precision. Advanced engineering features, such as optimized piston geometry and friction-reducing coatings, enhance the cylinder’s performance,contributing to the overall efficiency of the A-Series Hydraulic Dock Leveler.
LHP Series Hydraulic Dock Leveler
The hydraulic cylinder in the LHP Series is a master of converting hydraulic pressure into motive force. This force is pivotal in manipulating the leveler’s position, whether it’s adjusting for height differences or handling heavy loads. Its robust design and construction ensure durability, even under the most rigorous conditions.
The cylinder’s role in maintaining consistent and accurate positioning cannot be overstated. Its precision and reliability are paramount in ensuring safe and efficient operation, particularly when handling bulk materials or containers. It counteracts external forces, maintaining stability and preventing unintended movements during operation.
Verse Series Hydraulic Dock Leveler
The hydraulic cylinder, a prime mover in the Verse Series Hydraulic Dock Leveler, is responsible for converting hydraulic energy into mechanical force. This force is then used to raise and lower the dock leveler, enabling it to adapt to the height differences between the dock and the truck bed. The cylinder’s design and construction must be robust enough to withstand the rigors of continuous use in a wide range of environmental conditions.
The hydraulic cylinder’s performance is crucial for the safe and efficient operation of the dock leveler. It ensures that the leveler plate maintains a consistent and stable position, even under heavy loads. The cylinder’s reliability is further enhanced by its ability to counteract any external forces that may act on the leveler, thus preventing unintended movements.
About Us
Established in 1988 , HangZhou LD Machinery Co, LTD. (hereinafter referred to “LD”) is a leading manufacturer specializing in the design, research, development, manufacture and marketing in the hydraulic industry. Being one of major suppliers of customized components and cylinders for manufacturers spreaded all over the world, the company is committed to offer high quality products with competitive prices and excellent service worldwide.
Headquartered in HangZhou City, ZHangZhoug Province, the company wholly owns a subsidiary production factory named “HangZhou YUEWEI Hydraulic Technology Co., Ltd”, which covers an area of more than 380,000 square meters , possesses abundant technical strength and sound production management system, superior machining production equipment, strict and effective quality control system, advanced and excellent inspection instruments.
More than 35 years experience in machining industry, with over 10 experienced technical engineers and 150 skilled workers, LD has a senior engineering technical team with special skills and rich experience in product design, casting, forging, and CNC machining, can handle special material, structure, defect and processing, meet the evolving needs, and provide optimal solution and real one-stop service to customers.
Hydraulic Cylinder Producing Process
Step1: Quality Control on Raw Material
We have our own lab in factory, inspect the raw material and do the test. For every batch of material we received, we will ask supplier provide their certificate, and then cut them to do the test again to see if the results match the certification. Also, every batch we received, we will cut them into pieces to check the air bubbles. Once they are all qualified, we will accept it, and all detail information will be recording in our ERP system. We will also pay lot of attention on the salt spray test for chrome rod. Every month, we will cut the material, put them into test machine to see if it reach the requirement. All the result will be recorded at our QC department. If customer need, we can provide it.
Step2: Quality Control on Machining
we start doing components machining from 1988 with 36 years experience now and insist doing 100% inspection. We spend lots of money, invest on auto robots and machines. Now half of the producing line is by robot so that we can ensure our quality be stable good. For every part of the cylinder, we do 3 times inspecting. Firstly, workers will do self inspection. Secondly, we have tour-hour inspection checking the products, 2 times in the morning and 2 times in the afternoon, make sure that every step is good. After the products are all completed, we will do 100% inspection. For thread, for the tolerance, everything, we need double check. Also, we have specific warehouse just for the measuring tools. Every inspector have their own measuring tool and we will check the measuring tools regularly to make sure they are all in good condition, so that the measuring results will be convincing.
Step3: Quality Control on Welding
We are qualified to AWS certification, which is very popular in North American market. First, for the visual test, we will make sure that every components are welded good, look beautiful. And the second, we need to check the penetration. We have more than 15 years experience, we do know what kind of designing angle can make the cylinder welding strong. Once we finish the first article, we will cut it and analyse the welding to see if it is fulfill the groove. And then do the radiographic testing to make sure there is no gap inside. What’s more, we will do the ultrasonic test to check the program for the robot. Now 80% of welding is doing by robot. Once the program confirmed, no 1 can change it unless the welding manager, and they only have 5% right.
Step4: Quality Control on Assembling
For assembling, we have some difference with others. The brand we uses for seals are all those famous brand like Aston, Parker, Hallite. The cylinder we give to our customer has 2 years warranty. For our company, we engrave our part number and manufacturing date for the quality warranty. So no matter for seals or any others, as long as they are parts of cylinder, if it is under 2 years, we will take responsibility for them. And we will do the test for every cylinder like for pressure after we finish assembling.
Step5: Quality Control on Painting
We have our half auto painting line. Right now, we can paint about 1500 cylinders per day, which is about 1 container. Before we do the painting, we will do the wash first and for every cylinder, we will test for hardness, thickness and adhesion to make sure the painting are all good, which will be recorded into OQC report, print out and stick on the box, ship to you with your products.
Step6: Hydraulic Cylinder Packing
For every cylinder, we have the stick to show the detail information like bore size, stroke and working pressure. And we will use individual plastic bag packing. If customer need, we can also use individual carton box packing. We will fasten 1 floor after 1 floor with plat, so customer can only cut what they need and other layer will still be fasten. Moreover, there will be plywood pallet or plywood box for customer choosing. We will also send the loading picture to customer after we ship them to make sure everything is well loaded in China.
Packing Reference
Order Process
Enterprise Features
FAQ
Q1. What is LD product’s quality assurance?
100% inspection for each product before shipping with inspection rereport for tracking.
Q2: How long is the warranty on LD products?
The warranty is 2 years for general products since the date of shipment.
Q3: How LD deal with the quality problem during warranty period?
1. LD will take the corresponding cost caused by customer local reparing.
2. LD will provide the product by free if the repair cost is higher than the product value, but the freight involved shall be borne by customer side.
Q4: How to ensure the order can be shipped on time?
LD will send the “production schedule” every week after receiving customers’ orders. If any delays, LD will inform customers 3 weeks in advance, so as to facilitate the customer to arrange the schedule.
Q5: Does LD offer delivery service?
Yes. LD has deep cooperation with logistics companies all over the world to provide customers with quick and convenient “Door-to-Door services”,including sea, air and express.
Q6: How LD control the product quality?
1. Raw materials: We will test the material of each batch of raw materials we receive, and the piston rod will be tested with salt spray. This is to ensure that the material of our products meets the requirements at the beginning.
2. Processing: We have the leading machining equipment, and obtained ISO9001 certification.
3. Welding: Our factory is equipped with welding robots, and has obtained the AWS certification.
4. Assembly pressure test: 100% testing with OQC report for cHangZhou. The seals we use are: Hallite, Aston and Gapi
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | Local Service Support |
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| Warranty: | 2 Year Warrenty |
| Transmission Type: | Automatic |
| Power: | Hybrid |
| Load Capacity: | 11-20t |
| Emission Standard: | Euro 2 |
| Samples: |
US$ 199/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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Can hydraulic cylinders be integrated with modern telematics and remote monitoring?
Yes, hydraulic cylinders can indeed be integrated with modern telematics and remote monitoring systems. The integration of hydraulic cylinders with telematics and remote monitoring technology offers numerous benefits, including enhanced operational efficiency, improved maintenance practices, and increased overall productivity. Here’s a detailed explanation of how hydraulic cylinders can be integrated with modern telematics and remote monitoring:
1. Sensor Integration:
– Hydraulic cylinders can be equipped with various sensors to gather real-time data about their performance and operating conditions. Sensors such as pressure transducers, temperature sensors, position sensors, and load sensors can be integrated directly into the cylinder or its associated components. These sensors provide valuable information about parameters such as pressure, temperature, position, and load, enabling remote monitoring and analysis of the cylinder’s behavior.
2. Data Transmission:
– The data collected from the sensors in hydraulic cylinders can be transmitted wirelessly or through wired connections to a central monitoring system. Wireless communication technologies such as Bluetooth, Wi-Fi, or cellular networks can be employed to transmit data in real-time. Alternatively, wired connections such as Ethernet or CAN bus can be utilized for data transmission. The choice of communication method depends on the specific requirements of the application and the available infrastructure.
3. Remote Monitoring Systems:
– Remote monitoring systems receive and process the data transmitted from hydraulic cylinders. These systems can be cloud-based or hosted on local servers, depending on the implementation. Remote monitoring systems collect and analyze the data to provide insights into the cylinder’s performance, health, and usage patterns. Operators and maintenance personnel can access the monitoring system through web-based interfaces or dedicated software applications to view real-time data, receive alerts, and generate reports.
4. Condition Monitoring and Predictive Maintenance:
– Integration with telematics and remote monitoring enables condition monitoring and predictive maintenance of hydraulic cylinders. By analyzing the collected data, patterns and trends can be identified, allowing for the detection of potential issues or anomalies before they escalate into major problems. Predictive maintenance algorithms can be applied to the data to generate maintenance schedules, recommend component replacements, and optimize maintenance activities. This proactive approach helps prevent unexpected downtime, reduces maintenance costs, and maximizes the lifespan of hydraulic cylinders.
5. Performance Optimization:
– The data collected from hydraulic cylinders can also be utilized to optimize their performance. By analyzing parameters such as pressure, temperature, and load, operators can identify opportunities for improving operational efficiency. Insights gained from the remote monitoring system can guide adjustments in system settings, load management, or operational practices to optimize the performance of hydraulic cylinders and the overall hydraulic system. This optimization can result in energy savings, improved productivity, and reduced wear and tear.
6. Integration with Equipment Management Systems:
– Telematics and remote monitoring systems can be integrated with broader equipment management systems. This integration allows hydraulic cylinder data to be correlated with data from other components or related machinery, providing a comprehensive view of the overall system’s performance. This holistic approach enables operators to identify potential interdependencies, optimize system-wide performance, and make informed decisions regarding maintenance, repairs, or upgrades.
7. Enhanced Safety and Fault Diagnosis:
– Telematics and remote monitoring can contribute to enhanced safety and fault diagnosis in hydraulic systems. Real-time data from hydraulic cylinders can be used to detect abnormal conditions, such as excessive pressure or temperature, which may indicate potential safety risks. Fault diagnosis algorithms can analyze the data to identify specific issues or malfunctions, enabling prompt intervention and reducing the risk of catastrophic failures or accidents.
In summary, hydraulic cylinders can be effectively integrated with modern telematics and remote monitoring systems. This integration enables the collection of real-time data, remote monitoring of performance, condition monitoring, predictive maintenance, performance optimization, integration with equipment management systems, and enhanced safety. By harnessing the power of telematics and remote monitoring, hydraulic cylinder users can achieve improved efficiency, reduced downtime, optimized maintenance practices, and enhanced overall productivity in various applications and industries.
Ensuring Consistent Force Output for Repetitive Tasks with Hydraulic Cylinders
Hydraulic cylinders are designed to ensure consistent force output for repetitive tasks. This consistency is essential for maintaining precise control, achieving uniform results, and optimizing the performance of hydraulic systems. Let’s explore how hydraulic cylinders achieve consistent force output for repetitive tasks:
- Design and Manufacturing Standards: Hydraulic cylinders are manufactured to meet strict design and manufacturing standards. These standards ensure that the cylinders are built with precision and accuracy, enabling them to deliver consistent force output. The components, such as the piston, cylinder barrel, seals, and valves, are engineered to work together harmoniously, minimizing variations in force generation.
- Pressure Regulation: Hydraulic systems incorporate pressure regulation mechanisms to maintain a constant pressure level. Pressure relief valves, pressure regulators, and pressure-compensated pumps help maintain a consistent hydraulic pressure throughout the system. By regulating the pressure, hydraulic cylinders receive a consistent supply of pressurized fluid, resulting in consistent force output for repetitive tasks.
- Flow Control: Flow control valves are utilized in hydraulic systems to manage the flow rate of hydraulic fluid. These valves regulate the speed at which the fluid enters and exits the hydraulic cylinder, influencing the force output. By controlling the flow rate, hydraulic cylinders can achieve consistent force output for repetitive tasks. This is particularly important when it comes to tasks that require precise and uniform force application.
- Effective Seal Performance: Sealing systems play a crucial role in hydraulic cylinders by preventing fluid leakage and maintaining pressure integrity. High-quality seals and proper installation ensure effective sealing throughout the cylinder’s operation. By minimizing internal leakage, hydraulic cylinders can maintain consistent force output, even during repetitive tasks.
- Maintenance and Inspection: Regular maintenance and inspection of hydraulic cylinders are essential for ensuring consistent force output. By following maintenance schedules, replacing worn-out components, and monitoring cylinder performance, any potential issues that could affect force consistency can be identified and addressed promptly. This proactive approach helps maintain the reliability and performance of hydraulic cylinders over time.
In summary, hydraulic cylinders employ various mechanisms to ensure consistent force output for repetitive tasks. Adherence to design and manufacturing standards, pressure regulation, flow control, effective seal performance, and regular maintenance all contribute to achieving consistent force output. By maintaining precision, minimizing variations, and addressing potential issues, hydraulic cylinders provide reliable and consistent force generation, facilitating the successful completion of repetitive tasks in various applications.
How do hydraulic cylinders contribute to the efficiency of heavy machinery like excavators?
Hydraulic cylinders play a crucial role in enhancing the efficiency and performance of heavy machinery, such as excavators. These powerful hydraulic actuators enable excavators to perform various tasks efficiently and effectively. Here’s a detailed explanation of how hydraulic cylinders contribute to the efficiency of heavy machinery like excavators:
1. Force and Power:
– Hydraulic cylinders provide the necessary force and power required for the excavation process. They convert hydraulic energy from the hydraulic fluid into linear mechanical force, allowing the excavator to exert significant pushing and pulling forces. The force generated by hydraulic cylinders enables the digging arm or boom of the excavator to penetrate and break through tough materials, such as soil, rocks, or concrete, with ease and efficiency.
2. Precise Control:
– Hydraulic cylinders offer precise control over the movement of excavator components. By regulating the flow of hydraulic fluid to the cylinders, operators can control the speed, direction, and positioning of the excavator’s arm, boom, bucket, and other attachments. This precise control allows operators to perform delicate operations, such as fine grading or precise material placement, with accuracy and efficiency.
3. Versatility and Adaptability:
– Hydraulic cylinders enable excavators to perform a wide range of tasks by facilitating the quick and easy interchangeability of attachments. Excavators can be equipped with various specialized attachments, including buckets, breakers, grapples, and augers, which can be efficiently connected and disconnected using hydraulic cylinders. This versatility and adaptability enhance the efficiency of excavators by enabling them to tackle different tasks without the need for extensive manual adjustments or downtime.
4. Increased Productivity:
– The power and control provided by hydraulic cylinders significantly increase the productivity of excavators. Excavators equipped with hydraulic cylinders can complete tasks more quickly and efficiently compared to manual or mechanically-driven machinery. The precise control over movements allows for faster cycle times, reduced idle time, and improved overall productivity on the worksite.
5. Enhanced Digging and Lifting Capabilities:
– Hydraulic cylinders enable excavators to perform digging and lifting operations with enhanced capabilities. The force generated by hydraulic cylinders allows excavators to dig deeper and lift heavier loads compared to other types of machinery. This increased digging and lifting capacity contributes to the efficiency of excavators by reducing the number of passes required to complete a task and improving overall productivity.
6. Durability and Reliability:
– Hydraulic cylinders are designed to withstand heavy loads, challenging operating conditions, and frequent use. They are built with robust materials, such as high-strength steel, and undergo stringent quality control measures during manufacturing. The durability and reliability of hydraulic cylinders ensure that excavators can operate efficiently even in demanding environments, minimizing downtime and maximizing productivity.
7. Energy Efficiency:
– Hydraulic systems, including hydraulic cylinders, are known for their energy efficiency. Hydraulic cylinders can deliver high force outputs while consuming relatively low amounts of hydraulic fluid. This energy efficiency translates to lower fuel consumption and reduced operating costs for excavators. The efficient use of hydraulic power contributes to the overall efficiency and sustainability of heavy machinery operations.
8. Safety:
– Hydraulic cylinders play a vital role in ensuring the safety of excavator operations. They provide controlled and predictable movements, reducing the risk of sudden or uncontrolled motions. The precise control offered by hydraulic cylinders allows operators to perform tasks safely and accurately, minimizing the chances of accidents or damage to the machinery or surrounding environment.
Overall, hydraulic cylinders are essential components that significantly contribute to the efficiency of heavy machinery like excavators. By providing force, precise control, versatility, increased productivity, enhanced capabilities, durability, energy efficiency, and safety, hydraulic cylinders enable excavators to perform a wide range of tasks efficiently and effectively in various industries, including construction, mining, and landscaping.
editor by CX 2024-01-19
China Good quality Race 13000 mm Telescopic Hydraulic Cylinder for Forklift Telescopic Lorry Crane vacuum pump ac system
Product Description
Specifications:
| Product Name | SGS Series Hydraulic Cylinder |
| Work Press | 7/14/16/21/31.5MPa |
| Material | Aluminum, Cast Iron,45mnb Steel, Stainless Steel |
| Stage | Up to 5 Stage |
| Bore Size | 40mm–320mm, Customizable |
| Shaft Diameter | 20mm–220mm, Customizable |
| Stroke Length | 30mm–14100mm, Customizable |
| Rod Surface Hardness | HRC48-54 |
| Operating Temperature | -40°C to +120 °C |
| Paint Color | Black, Yellow, Blue, Brown, Customizable |
| Service | OEM&ODM |
| Warranty | 1 Year |
| MOQ | 1 Piece |
| Delivery Time | 7-15 Days, Also depending on specific demands |
| Certification | ISO9001,CE |
| Capacity | 50,000Pcs per year |
Product Display:
Mounting:
Working Flow: About Us
Tongte designs and manufactures durable, heavy-duty hydraulic products and accessories and offers lifecycle services to them. We constantly develop our machine base and operations to meet customer-specific needs and remain leaders in the industry. Beyond all else, we want to be the trusted, groundbreaking partner our customers truly need.
In addition to the customized cylinders, CHINAMFG offers hydraulic power units, Electric-Hydraulic linear actuators, piston accumulators, system configurations, and versatile services such as repair and manufacturing services. The modern production facilities are located in HangZhou, ZheJiang (China) where production started in 2001. The core values of Tongke guiding its business strongly are commitment, sustainability, interaction, and customer-first.
We possess over 20 years of experience in the industry and extensive global market experience, our customers are located all over the world, and we truly commit to the customers’ needs – these are the success factors of our family-owned company. Our vision is to grow and expand the business further into global markets.
FAQ:
Q1: What does your company do?
A: we are a supplier of high-quality hydraulic products including Hydraulic Cylinders, Hydraulic Power packs, Hydraulic Linear, and other Hydraulic components.
Q2:Are you a manufacturer or trading company?
A: We are a manufacturer.
Q3:Are you able to make Non-standard or customized products?
A: Yes, we can.
Q3: How long is your delivery time?
A: Normally, the delivery time is 7 days if we have stock, and 15-30 working days if we don’t. but it
also depends on the product
requirements and quantity.
Q4: Do you provide samples? are the samples free or not?
A: Yes, we can provide samples, but they are not free of charge.
Q5: What are your payment terms?
A: 30% deposit T/T or Irrevocable L/C at sight, If you have any questions, please feel free to
contact us.
Q6: What is your warranty policy?
A: All our products are warranted for 1 full year from the date of delivery against defects in materials and workmanship. Each individual product will be strictly inspected on our factory QC Process
System before shipment. We also have a Customer Service team to respond to customers’ questions within 12 hours. /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Certification: | ISO9001 |
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| Pressure: | Medium Pressure |
| Work Temperature: | Normal Temperature |
| Customization: |
Available
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Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What are the Advantages of Using Hydraulic Cylinders in Forklifts?
Hydraulic cylinders play a pivotal role in the operation of forklifts, providing several advantages that contribute to their efficiency, versatility, and overall performance. Here are the key advantages of using hydraulic cylinders in forklifts:
- High Lifting Capacity:
- Smooth and Controlled Operation:
- Adjustable Lift Heights:
- Quick Response Time:
- Reliable and Robust:
- Simple and Compact Design:
- Wide Range of Applications:
- Ease of Maintenance:
Hydraulic cylinders are capable of generating significant lifting forces, allowing forklifts to handle heavy loads with ease. The hydraulic system’s ability to generate high pressure and transfer it to the cylinder results in impressive lifting capacities, enabling the forklift to lift and transport substantial loads efficiently.
Hydraulic cylinders provide smooth and controlled operation during lifting and lowering processes. The hydraulic fluid, acting as the medium, offers excellent resistance to compression and allows for precise control over the movement of the piston. This enables operators to perform delicate maneuvers and position loads accurately, contributing to safe and efficient material handling.
Hydraulic cylinders allow for adjustable lift heights in forklifts, providing versatility in various material handling tasks. By controlling the amount of hydraulic fluid pumped into the cylinder, operators can raise or lower the forks or lifting platform to suit different load sizes, stacking heights, and clearance requirements. This adaptability enhances the forklift’s versatility and enables it to work efficiently in various environments.
Hydraulic systems, including hydraulic cylinders, offer rapid response times, resulting in swift lifting and lowering operations. When operators activate the hydraulic controls, the hydraulic fluid instantly transmits pressure to the cylinder, initiating the desired movement. This quick response time allows for efficient load handling, reduces cycle times, and improves overall productivity in material handling applications.
Hydraulic cylinders are known for their reliability and durability, making them suitable for demanding industrial applications. They are designed to withstand heavy loads, frequent use, and harsh operating conditions. With proper maintenance and regular inspections, hydraulic cylinders in forklifts can provide long service life and dependable performance, minimizing downtime and maintenance costs.
The design of hydraulic cylinders is relatively simple and compact, contributing to the overall compactness and maneuverability of forklifts. The compact size of the hydraulic cylinders allows for efficient integration within the forklift’s structure, optimizing space utilization and ensuring that the forklift remains agile and capable of maneuvering in tight spaces.
Hydraulic cylinders in forklifts find applications across a wide range of industries and material handling tasks. Whether it is lifting and stacking pallets, loading and unloading cargo, or handling heavy industrial equipment, the versatility and adaptability of hydraulic cylinders make them suitable for various tasks and environments.
Hydraulic cylinders are relatively easy to maintain, with routine inspections and preventive maintenance ensuring their optimal performance. Regular checks for leaks, proper lubrication, and component replacements as needed can help extend the lifespan of the hydraulic cylinders and contribute to the overall reliability and safety of the forklift.
The advantages offered by hydraulic cylinders in forklifts, such as high lifting capacity, smooth operation, adjustable lift heights, quick response time, reliability, compact design, versatility, and ease of maintenance, make them indispensable components in the material handling industry. These advantages contribute to enhanced productivity, improved safety, and efficient handling of loads in diverse work environments.
How does a forklift hydraulic cylinder contribute to load handling precision?
A forklift hydraulic cylinder plays a significant role in achieving precise load handling. Here’s an explanation of how it contributes to load handling precision:
The hydraulic cylinder contributes to load handling precision in the following ways:
1. Controlled Lifting and Lowering:
The hydraulic cylinder enables controlled lifting and lowering of the forks or attachment. By adjusting the hydraulic pressure and flow, the operator can smoothly and precisely raise or lower the load. This control allows for accurate positioning of the forks and precise handling of the load, minimizing the risk of damage or accidents.
2. Variable Speed Control:
Forklift hydraulic cylinders offer variable speed control during lift and tilt operations. The operator can adjust the hydraulic flow rate to control the speed at which the forks or attachment move. This variable speed control allows for fine adjustments and precise positioning of the load, even in delicate or sensitive handling situations.
3. Load Balancing:
The hydraulic cylinder contributes to load balancing, which is crucial for precise load handling. By adjusting the extension or retraction of the cylinder, the operator can maintain a proper balance between the load and the forklift. This balance ensures stability and control during lifting, lowering, and transport, enhancing load handling precision.
4. Fork Positioning:
Hydraulic cylinders are responsible for controlling the positioning of the forks or attachment. By extending or retracting the cylinders, the operator can adjust the horizontal position of the forks, aligning them with the load or pallet. This precise fork positioning allows for accurate entry into pallets or containers, ensuring efficient load handling.
5. Attachment Control:
In forklifts with specialized attachments, hydraulic cylinders contribute to precise control of the attachment’s movements. Whether it’s a side shift, fork positioner, or rotating attachment, the hydraulic cylinder enables accurate adjustments and alignment of the attachment to the load. This precise attachment control enhances load handling precision, especially when dealing with unique or challenging load configurations.
In summary, a forklift hydraulic cylinder contributes to load handling precision through controlled lifting and lowering, variable speed control, load balancing, fork positioning, and attachment control. These factors work together to provide operators with the ability to handle loads with accuracy, control, and efficiency.
Can Hydraulic Cylinders be Customized for Specific Forklift Models?
Yes, hydraulic cylinders can be customized to fit specific forklift models. Forklift manufacturers and hydraulic cylinder suppliers often offer customization options to ensure compatibility and optimal performance with different forklift models. Here’s a detailed explanation of how hydraulic cylinders can be customized for specific forklift models:
1. Cylinder Size and Dimensions:
Hydraulic cylinders can be customized to match the required size and dimensions of a specific forklift model. Forklifts come in various sizes, from small electric models to large industrial forklifts, and each model may have unique specifications for the hydraulic cylinder. By customizing the cylinder size, stroke length, bore diameter, and overall dimensions, it can be precisely tailored to fit the hydraulic system of the forklift model.
2. Lifting Capacity:
The lifting capacity of a forklift is determined by various factors, including the hydraulic cylinder’s design and specifications. Hydraulic cylinders can be customized to match the required lifting capacity of a specific forklift model. This customization involves selecting the appropriate cylinder components, such as piston size, rod diameter, and hydraulic pressure ratings, to ensure the cylinder can handle the intended load capacity of the forklift.
3. Mounting and Connection:
Hydraulic cylinders need to be properly mounted and connected to the forklift’s hydraulic system. The mounting style and connection points may vary depending on the forklift model. Customization allows for the adaptation of the hydraulic cylinder’s mounting brackets, clevises, or other attachment mechanisms to fit the specific mounting requirements of the forklift. This ensures a secure and compatible connection between the cylinder and the forklift’s hydraulic system.
4. Operating Parameters:
Customization of hydraulic cylinders also involves adjusting the operating parameters to meet the specific requirements of the forklift model. This includes setting the hydraulic pressure, flow rate, and other parameters to match the forklift’s hydraulic system specifications. Customization ensures that the hydraulic cylinder operates within the recommended parameters, optimizing its performance and compatibility with the forklift.
5. Special Features and Accessories:
In some cases, specialized forklift models may require additional features or accessories in the hydraulic cylinder design. Customization allows for the inclusion of specific features such as position sensors, integrated valves, cushioning mechanisms, or other enhancements based on the unique requirements of the forklift model. These additional features enhance the functionality and performance of the hydraulic cylinder, addressing specific needs or challenges of the forklift application.
By offering customization options, hydraulic cylinder manufacturers can ensure that the cylinders are specifically tailored to fit the hydraulic systems of various forklift models. Customization allows for precise matching of size, lifting capacity, mounting style, operating parameters, and additional features, resulting in hydraulic cylinders that seamlessly integrate with specific forklift models and deliver optimal performance.
editor by CX 2024-01-18